HHM Hybrid Harness Maker

The HHM Hybrid Harness Maker Machine is a fully automatic wire terminating machine designed for medium to large volume production and all possible harness layouts, including jumpers, crossovers and bridges. By adding the optionally available leadmaking module the HHM offers ultimate flexibility for IDC, IDC, or IDC – Crimp harnesses.

Features

Base Machine

  • Wire feeding system – mass feeding of 8 wires into 4 wire combs. 2 different wire sizes and up to 10 different wire colors are possible
  • Wire storage for up to 40 wire barrels
  • Fully-automatic adjustment of all wire feeding parameters
  • Wire cutting
  • Software with multiple language selection
  • PC with user-friendly machine interface provides for intuitive system controls, harness programming, configuration and machine optimization
  • Remote access by internet connection
  • Alignment of wires in wire combs and wire zero cutting prior to mass termination
  • Safety device fulfilling CE regulation
  • Servo controlled axis for wire transport

Features

IDC Modules

  • Connector feeding, separating, latch cutting and positioning
  • Coding cutting
  • Mass termination
  • Cover closing
  • Out-feed

Options

Depending on type of IDC Module

  • Electrical continuity check IDC – IDC
  • Wire insertion length check
  • Keying check

Features

Lead Making Module

  • Wire feeding for up to 6 wires
  • Up to 3 crimp units for applicators (e.g. TE OCEAN applicators)
  • Crimp force analyzer for detection of missing strands

Applications

IDC Connectors

  • AMP DUOPLUG 2.5
  • AMP DUOPLUG 2.5 Mark II
  • AMP DUOPLUG Power
  • AMP MONO-SHAPE
  • AMP multifitting Mark II