TE Connectivity (TE)

Pin Insertion Machines

Flexibility to Meet Your Production Needs

Our pin insertion machines are designed to apply products from TE and other manufacturers to meet your diverse production requirements. From stand-alone to semi- and fully-automatic, TE pin insertion machines combine performance-enhancing accessories with the flexibility to meet your production needs today and tomorrow. In addition to PCB processing, our pin insertion machines are capable of non-PCB applications, such as connector stitching and stitching into housings or dies for injection molding machines.

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Features

Capable of PCB processing and non-PCB applications, including connector stitching and stitching into housings/dies for injection molding machines.
Each product is applied by a specific “quick change” tool pack that minimizes initial cost, while maximizing platform capabilities.
Most machines can be supplied with more than one insertion head to increase the number of products that can be applied in a single machine.
Upper level machines can be equipped with insertion force monitoring to provide a higher degree of quality assurance as requested in many automotive applications.

Catalog

Pin Insertion Catalog (English)

Line Card

TE Application Tooling Product Line Card (English)

TE Connectivity

TE PIN INSERTION MACHINE LINEUP

Offering a Wide Range of Production Equipment for Compliant Pin Technology

Pin Insertion Lineup

- Highly Customizable to Meet Your Production Requirements

- Simple Programming

- Force Monitoring for Control and Quality

P10 Single Pin Repair Station

- For repair and low volumes

- Manual press with ratchet mechanism

- Application of a single pin, manually loaded into the insertion finger

Products that can be processed:

ACTION pin contacts

AMPMODU contacts

Cross contacts

EON board to board

EON board to housing

FEC pins

GDS contacts

Junior timer

Junior power timer

MQS pins

PCB contacts

PCB coupler

Solder tabs

Spring contacts

Tabs

P100 Pin Insertion Machine

- Manual PCB loading

- Designed for mid-volume level production up to 5 million contacts per shift and year

- Can accommodate up to 2 insertion heads

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

- Insertion force:

900N (max)

- PCB size:

420 x 360mm (max)

30 x30mm (min)

- Insertion area:

300 x 310mm

- Insertion speed of pin:

150mm/sec (max)

P300 Pin Insertion Machine

- Flexible and fully automatic

- Designed for mid and high-volume level production up to 15 million insertions per shift and year

- Available as either stand alone or integrated into a production line

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

- Insertion force: 900N (max)

- PCB size:

420 x 360mm (max)

80 x80mm (min)

- Insertion area: 410 x 340mm (w/o flip unit) 340 x 220 (w/ flip unit)

- Insertion speed of pin: 300mm/sec (max)

P360 Pin Insertion Machine

- Modular high speed insertion machine

- Designed for high-volume level production up to 25 million insertions per shift and year

- Available as either stand alone or integrated into a production line

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

Multiple Line Configurations Available

- Stand alone

- Extension of 3 or 4-head machine

- Modular Line

- Servo driven base insertion head

- Single insertion head (up to 2 different contacts with twin feed)

- Freely programmable insertion angle (rotation has no influence on insertion range)

- Lower support tool equipped with pin presence check

- Clinching in lower tooling is possible

- Insertion speed of pin: 500mm/sec (max)

P550 Pin Insertion Machine

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

- Insertion force: 900N (max)

- PCB size:

420 x 360mm (max)

80 x 80mm (min)

- Insertion area:

410 x 340mm

- Insertion speed of pin:

500mm/sec (max)

- Flexible and fully automatic high-speed operation

- Designed for high levels of production volume

- Freely programmable insertion angle (rotation has no influence on insertion range)

Optional Features on Select Models

- PCB flip unit

- Available on the P300, P360 and P550 Models

More options are available. For a complete list please contact your local TE representative.

- Same side in and out PCB carrier handling

- Available on the P300, P360 and P550 Machines

- Single, double and triple pin insertion

- Available on P300, P360 and P550 models

TE PIN INSERTION MACHINE LINEUP