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Heat Shrink Halogen-Free Cable Breakout Boots

RAYCHEM

TE Connectivity’s (TE) Raychem heat shrink medium-wall product lines of cable breakout boots are designed for insulation and cable crutch protection on low voltage cable accessories, such as low voltage terminations. Our products are halogen and silicon-free, non-corrosive, and non-toxic.

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Product Features

Primary Product Color : Black
Mechanical Resistance : Against Mechanical Impact
Flexibility : Semi-Rigid
Primary Product Material : Crosslinked Polyolefin

Available from

Product	TE Part #	Documents	Product Availability	Expanded Inside Diameter (Min) (Body)	Expanded Inside Diameter (Min) (Leg)	Leg Length	Overall Product Length	Recovered Inside Diameter (Max) (Body)	Recovered Inside Diameter (Max) (Leg)	Recovered Wall Thickness (Max) (Body)	Recovered Wall Thickness (Max) (Leg)	Body Length	Shrink Ratio	Number of Branches & Legs	EU ELV Compliance
603W035/S(S5)	F40674N001	Product Drawing	Americas, Europe, Middle East & Africa, Asia	68 mm	30 mm	40 mm	180 mm	26 mm	7 mm, 6 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
502K033/S(S15)	E00553N001	Product Drawing	Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa, Asia, Americas	45 mm	14 mm	25 mm	97 mm	16.5 mm	3.5 mm	2.5 mm	1.9 mm	73 mm	> 2.5:1	4	-
402W526/S(C50)	F53278N001	Product Drawing	Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands, Asia, Americas	95 mm	44 mm	45 mm	205 mm	29 mm	13 mm	3.5 mm	2.5 mm	90 mm	> 2.5:1	3	-
502K046/S(S5)	086694N001	Product Drawing	Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands, Americas, Asia	45 mm	20 mm	40 mm	165 mm	19 mm	7 mm	3.5 mm	2 mm	75 mm	> 2.5:1	4	-
402W248/S(C30)	A72715N001	Product Drawing	Australia, New Zealand & Pacific Islands, Americas, Asia, Europe, Middle East & Africa	115 mm	52 mm	60 mm	240 mm	-	-	-	2.5 mm	100 mm	> 2.5:1	3	-
302K224/S(S20)	D45696N001	Product Drawing	Americas, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa, Asia	28 mm	15 mm	25 mm	90 mm	9.2 mm	4.1 mm	3.2 mm	1.6 mm	20 mm	> 2:1	2	-
402W526/S(S5)	000938N001	Product Drawing 3D PDF	Europe, Middle East & Africa, Asia, Americas, Australia, New Zealand & Pacific Islands	95 mm	44 mm	45 mm	205 mm	28 mm	13 mm	3.5 mm	2.5 mm	90 mm	> 2.5:1	3	-
402W526-R10/S(S5)	871751N001	Product Drawing	Americas, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa, Asia	85 mm	32 mm	50 mm	180 mm	33 mm	12 mm	3 mm	2.5 mm	100 mm	> 2.5:1	3	-
502K016/S(S5)	C52918N001	Product Drawing	Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa, Americas	75 mm	25 mm	44 mm	217 mm	25 mm	9 mm	3.5 mm	2 mm	100 mm	> 2.5:1	4	-
302K224-R03/U(S20)	D13032N001	Product Drawing	Asia, Americas, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands	48 mm	29 mm	70 mm	172 mm	32 mm	7 mm	2 mm	2 mm	-	> 2.5:1	2	-
603W035-R10/S(S5)	697630N001	Product Drawing	Asia, Americas, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa	68 mm	30 mm	40 mm	182 mm	26 mm	6.7 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
502K026/S(C40)	146368N001	Product Drawing	Asia, Americas, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa	100 mm	40 mm	51 mm	223 mm	31 mm	13.5 mm	3.5 mm	2.5 mm	103 mm	> 2.5:1	4	-
402W545/S(S5)	396690N001	Product Drawing	Asia, Americas, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands	124 mm	51 mm	51 mm	239 mm	58 mm	22 mm	3 mm	3.2 mm	188 mm	> 2.5:1	3	-
502K046/S(C150)	D85688N001	Product Drawing	Americas, Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa	45 mm	20 mm	40 mm	165 mm	19 mm	7 mm	3.5 mm	2 mm	75 mm	> 2.5:1	4	-
603W040/S(S5)	122014N001	Product Drawing	Europe, Middle East & Africa, Asia, Americas, Australia, New Zealand & Pacific Islands	85 mm	33 mm	40 mm	180 mm	26 mm	7 mm, 6 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
502K033/S(C120)	307760N001	Product Drawing	Americas, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands, Asia	45 mm	14 mm	25 mm	98 mm	60 mm	3.4 mm	2.5 mm	1.9 mm	98 mm	> 2.5:1	4	-
402W236/S (S5)	CS6728N001	Product Drawing	Asia, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands, Americas	80 mm	39 mm	56 mm	190 mm	45 mm	17 mm	4 mm	2.5 mm	100 mm	> 2.5:1	3	-
502R810/S(S5)	E40575N001	Product Drawing	Americas, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands, Asia	170 mm	50 mm	65 mm	255 mm	60 mm	23 mm	4 mm	2.5 mm	90 mm	> 2.5:1	4	-
402W439/S(S5)	831828N001	Product Drawing	Americas, Australia, New Zealand & Pacific Islands, Asia, Europe, Middle East & Africa	170 mm	60 mm	66 mm	252 mm	60 mm	30 mm	4.2 mm	2.6 mm	90 mm	> 2.5:1	3	-
302K260/S(S10)	F93344N001	Product Drawing	Asia, Europe, Middle East & Africa, Americas, Australia, New Zealand & Pacific Islands	60 mm	27 mm	47 mm	160 mm	32 mm	7 mm	3 mm	3 mm	-	> 2.5:1	2	-
402W533/S(S10)	096434N001	Product Drawing	Australia, New Zealand & Pacific Islands, Asia, Americas, Europe, Middle East & Africa	38 mm	16 mm	28 mm	103 mm	13 mm	4.2 mm	2.7 mm	1.5 mm	45 mm	> 2.5:1	3	-
302K466/S(S10)	127794N001	Product Drawing	Europe, Middle East & Africa, Americas, Australia, New Zealand & Pacific Islands, Asia	86 mm	40 mm	75 mm	200 mm	42 mm	17 mm	2.5 mm	2.5 mm	-	> 2:1	2	-
502S013/S(S5)	CJ5843N001	Product Drawing	Asia, Americas, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands	23 mm	7 mm	17 mm	60 mm	9.5 mm	2 mm	2 mm	1.2 mm	-	> 2.5:1	4	-
603W040-R01/S(S5)	CN9148N001	Product Drawing	Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands, Americas, Asia	85 mm	33 mm	40 mm	182 mm	26 mm	6.7 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
402W516/S(S5)	337914N001	Product Drawing	Europe, Middle East & Africa, Asia, Australia, New Zealand & Pacific Islands, Americas	63 mm	26 mm	40 mm	180 mm	22 mm	9 mm	3.5 mm	1.5 mm	85 mm	> 2.5:1	3	-
903K015/S(S5)	C92991N001	Product Drawing	Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa, Americas	50 mm	23 mm	33 mm	163 mm	25 mm	6 mm	3.5 mm	2.6 mm	75 mm	> 2.5:1	8	-
502K026/89(C40)	C95540N001	Product Drawing	Americas, Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa	100 mm	40 mm	51 mm	223 mm	31 mm	13.5 mm	3.5 mm	2.5 mm	103 mm	> 2.5:1	4	-
402W248/S(S5)	452278N001	Product Drawing	Asia, Americas, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa	115 mm	52 mm	60 mm	240 mm	45 mm	22 mm	4 mm	2.5 mm	100 mm	> 2.5:1	3	-
502K026/S(S5)	C22917N001	Product Drawing	Americas, Asia, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands	100 mm	40 mm	51 mm	223 mm	31 mm	13.5 mm	3.5 mm	2.5 mm	103 mm	> 2.5:1	4	-
302K333/S(S20)	D93040N001	Product Drawing	Asia, Americas, Europe, Middle East & Africa, Australia, New Zealand & Pacific Islands	48 mm	22 mm	70 mm	170 mm	32 mm	7 mm	2 mm	2 mm	-	> 2:1	2	-

Overview

TE's Raychem heat shrink medium-wall product lines of cable breakouts are also used in sealing against moisture and mechanical protection in low voltage splices, especially in transition joints. During heating, the cable breakouts shrink to the original smaller diameter, fitting tightly over a wide range of cable sizes and cable accessories because of their high shrink ratio. At the same time the breakouts sealant coating at the fingers and the body inner walls give a reliable moisture seal on a high variety of substrate materials used on energy cables. TE’s Raychem cable breakouts are fast and easy to install and have proven their long-term reliability in operation, as well as in harsh climatic conditions and polluted environments. The cable breakouts product line is available in many sizes, for 2-core up to 5-core cable, covering a wide range of core and cable diameters. The material content of the breakouts is halogen-free and stabilized against UV irradiation. The breakouts have an unlimited shelf-life when stored under normal conditions.

KEY FEATURES

High electrical characteristics and mechanical strength for low voltage applications
Medium-wall, cross-linked polyolefin. UV stabilized against irradiation and weathering
Halogen and silicon-free material content, non-corrosive, non-toxic, free of lead and aluminium
Inline coated with hot melt adhesive inside body and fingers
Compliant to RoHS and REACH regulations
Color black, > 2.5:1 shrink ratio
Unlimited shelf-life

KNOW MORE

Power Cable Breakouts
Product Family Group

Features

Please review product documents or contact us for the latest agency approval information.

Product Type Features

Adhesive Coating With
Coating Style Spiral, Planar
Wall Style (Excluding Adhesive) Single

Configuration Features

Number of Branches & Legs 2, 3, 4, 5, 8

Electrical Characteristics

Voltage Class (kV) ≤ 1

Body Features

Primary Product Color Black
Flexibility Semi-Rigid
Primary Product Material Crosslinked Polyolefin
Shrink Ratio > 2.5:1, > 2:1

Dimensions

Expanded Inside Diameter (Min) (Leg) (mm) 7, 14, 15, 16, 20, 22, 23, 25, 26, 27, 29, 30, 32, 33, 39, 40, 44, 50, 51, 52, 60
Expanded Inside Diameter (Min) (Leg) (in) .275, .551, .59, .629, .787, .866, .984, 1.023, 1.181, 1.299, 1.574, 1.732, 1.968, 2.007, 2.047, 2.362
Wall Thickness Thick/Heavy
Compatible Cable Diameter - Body (Min) (mm) 10, 14, 15, 18, 20, 24, 25, 26, 27, 28, 30, 32, 33, 34, 35, 36, 46, 49, 63, 66
Compatible Cable Diameter - Body (Min) (in) .393, .551, .59, .708, .787, .944, 1.062, 1.102, 1.181, 1.338, 1.377, 1.811, 1.929, 2.48, 2.598
Leg Length (mm) 17, 25, 28, 33, 40, 44, 45, 47, 50, 51, 56, 60, 65, 66, 70, 75
Leg Length (in) .669, .984, 1.102, 1.574, 1.732, 1.771, 2.007, 2.362, 2.559, 2.598, 2.755, 2.952
Compatible Cable Diameter - Body (Max) (mm) 21, 26, 34, 41, 44, 57, 61, 68, 77, 78, 86, 90, 104, 112, 153
Compatible Cable Diameter - Body (Max) (in) .826, 1.023, 1.338, 1.614, 1.732, 2.244, 2.401, 2.677, 3.031, 3.07, 3.385, 3.543, 4.094, 4.409, 6.023
Recovered Inside Diameter (Max) (Leg) (mm) 2, 3.4, 3.5, 4.1, 4.2, 6, 6.7, 7, 9, 12, 13, 13.5, 17, 22, 23, 30
Recovered Inside Diameter (Max) (Leg) (in) .078, .133, .137, .161, .165, .236, .275, .276, .354, .511, .531, .669, .866, .905, 1.181
Expanded Inside Diameter (Min) (Body) (mm) 23, 28, 38, 45, 48, 50, 60, 63, 68, 75, 80, 85, 86, 95, 100, 115, 124, 170
Expanded Inside Diameter (Min) (Body) (in) .905, 1.102, 1.496, 1.771, 1.889, 2.48, 2.677, 2.952, 3.346, 3.385, 3.74, 3.937, 4.527, 4.881, 6.692
Recovered Inside Diameter (Max) (Body) (mm) 9.2, 9.5, 13, 16.5, 19, 22, 25, 26, 28, 29, 31, 32, 33, 42, 45, 58, 60
Recovered Inside Diameter (Max) (Body) (in) .362, .374, .511, .649, .748, .866, .984, 1.023, 1.102, 1.141, 1.22, 1.259, 1.653, 1.771, 2.283, 2.362
Overall Product Length (mm) 60, 90, 97, 98, 103, 160, 163, 165, 170, 172, 180, 182, 190, 200, 205, 217, 223, 239, 240, 252, 255
Overall Product Length (in) 2.362, 3.543, 3.818, 3.858, 4.055, 6.496, 6.692, 7.086, 7.874, 8.07, 8.543, 8.779, 9.409, 9.448, 9.921, 10.03
Compatible Cable Cross-Section Range (mm²) 48, 50, 60, 68, 80, 85, 86, 90
Recovered Wall Thickness (Max) (Body) (mm) 2, 2.5, 2.7, 3, 3.2, 3.5, 4, 4.2
Recovered Wall Thickness (Max) (Body) (in) .078, .098, .106, .118, .125, .137, .157, .165
Recovered Wall Thickness (Max) (Leg) (mm) 1.2, 1.5, 1.6, 1.9, 2, 2.2, 2.5, 2.6, 3, 3.2
Recovered Wall Thickness (Max) (Leg) (in) .047, .059, .062, .074, .078, .086, .098, .102, .125
Compatible Cable Diameter - Leg (Max) (mm) 6, 13, 14, 18, 20, 23, 24, 27, 29, 30, 32, 33, 36, 39, 40, 45, 46, 47, 54
Compatible Cable Diameter - Leg (Max) (in) .236, .511, .551, .708, .709, .787, .905, .945, 1, 1.063, 1.417, 1.574, 1.771, 1.811, 1.850, 2.125
Body Length (mm) 20, 45, 73, 75, 85, 90, 98, 100, 103, 188
Body Length (in) .787, 1.771, 2.874, 2.952, 3.346, 3.543, 3.858, 3.937, 4.055, 7.401
Compatible Cable Diameter - Leg (Min) (mm) 2.5, 3.4, 4, 5, 6.5, 7, 8, 10, 12, 14, 15, 17, 19, 24, 25, 33
Compatible Cable Diameter - Leg (Min) (in) .098, .133, .157, .196, .276, .314, .315, .393, .551, .590, .748, .944, .984, 1.299

Usage Conditions

Fluid Resistance Type Hydrocarbons, Transformer Oil
Flammability Performance Non-Flame-Retardant
Environmental Resistance Moisture, Contaminated Water, Salt Water, Weathering, Rain

Operation/Application

Mechanical Resistance Against Mechanical Impact
UV-Stabilized Yes
Thermal Resistance Applicable for Low Temperatures, Applicable for High Temperatures, Flame-Retardant

Product Availability

Product Availability Americas, Europe, Middle East & Africa, Asia, Australia, New Zealand & Pacific Islands

Packaging Features

Packaging Quantity 5, 10, 15, 20

Reference Number

TE Internal Number CAT-CABLE-BREAKOUT

Related Materials

Datasheets & Catalog Pages

HEAT-SHRINKABLE HALOGEN-FREE CABLE BREAKOUTS IEC pdf English

Heat Shrink Halogen-Free Cable Breakout Boots

Product Features

Primary Product Color : Black

Mechanical Resistance : Against Mechanical Impact

Flexibility : Semi-Rigid

Primary Product Material : Crosslinked Polyolefin

KEY FEATURES

KNOW MORE

Product Type Features

Adhesive Coating With

Coating Style Spiral, Planar

Wall Style (Excluding Adhesive) Single

Configuration Features

Number of Branches & Legs 2, 3, 4, 5, 8

Electrical Characteristics

Voltage Class (kV) ≤ 1

Body Features

Primary Product Color Black

Flexibility Semi-Rigid

Primary Product Material Crosslinked Polyolefin

Shrink Ratio > 2.5:1, > 2:1

Dimensions

Expanded Inside Diameter (Min) (Leg) (mm) 7, 14, 15, 16, 20, 22, 23, 25, 26, 27, 29, 30, 32, 33, 39, 40, 44, 50, 51, 52, 60

Expanded Inside Diameter (Min) (Leg) (in) .275, .551, .59, .629, .787, .866, .984, 1.023, 1.181, 1.299, 1.574, 1.732, 1.968, 2.007, 2.047, 2.362

Wall Thickness Thick/Heavy

Compatible Cable Diameter - Body (Min) (mm) 10, 14, 15, 18, 20, 24, 25, 26, 27, 28, 30, 32, 33, 34, 35, 36, 46, 49, 63, 66

Compatible Cable Diameter - Body (Min) (in) .393, .551, .59, .708, .787, .944, 1.062, 1.102, 1.181, 1.338, 1.377, 1.811, 1.929, 2.48, 2.598

Leg Length (mm) 17, 25, 28, 33, 40, 44, 45, 47, 50, 51, 56, 60, 65, 66, 70, 75

Leg Length (in) .669, .984, 1.102, 1.574, 1.732, 1.771, 2.007, 2.362, 2.559, 2.598, 2.755, 2.952

Compatible Cable Diameter - Body (Max) (mm) 21, 26, 34, 41, 44, 57, 61, 68, 77, 78, 86, 90, 104, 112, 153

Compatible Cable Diameter - Body (Max) (in) .826, 1.023, 1.338, 1.614, 1.732, 2.244, 2.401, 2.677, 3.031, 3.07, 3.385, 3.543, 4.094, 4.409, 6.023

Recovered Inside Diameter (Max) (Leg) (mm) 2, 3.4, 3.5, 4.1, 4.2, 6, 6.7, 7, 9, 12, 13, 13.5, 17, 22, 23, 30

Recovered Inside Diameter (Max) (Leg) (in) .078, .133, .137, .161, .165, .236, .275, .276, .354, .511, .531, .669, .866, .905, 1.181

Expanded Inside Diameter (Min) (Body) (mm) 23, 28, 38, 45, 48, 50, 60, 63, 68, 75, 80, 85, 86, 95, 100, 115, 124, 170

Expanded Inside Diameter (Min) (Body) (in) .905, 1.102, 1.496, 1.771, 1.889, 2.48, 2.677, 2.952, 3.346, 3.385, 3.74, 3.937, 4.527, 4.881, 6.692

Recovered Inside Diameter (Max) (Body) (mm) 9.2, 9.5, 13, 16.5, 19, 22, 25, 26, 28, 29, 31, 32, 33, 42, 45, 58, 60

Recovered Inside Diameter (Max) (Body) (in) .362, .374, .511, .649, .748, .866, .984, 1.023, 1.102, 1.141, 1.22, 1.259, 1.653, 1.771, 2.283, 2.362

Overall Product Length (mm) 60, 90, 97, 98, 103, 160, 163, 165, 170, 172, 180, 182, 190, 200, 205, 217, 223, 239, 240, 252, 255

Overall Product Length (in) 2.362, 3.543, 3.818, 3.858, 4.055, 6.496, 6.692, 7.086, 7.874, 8.07, 8.543, 8.779, 9.409, 9.448, 9.921, 10.03

Compatible Cable Cross-Section Range (mm²) 48, 50, 60, 68, 80, 85, 86, 90

Recovered Wall Thickness (Max) (Body) (mm) 2, 2.5, 2.7, 3, 3.2, 3.5, 4, 4.2

Recovered Wall Thickness (Max) (Body) (in) .078, .098, .106, .118, .125, .137, .157, .165

Recovered Wall Thickness (Max) (Leg) (mm) 1.2, 1.5, 1.6, 1.9, 2, 2.2, 2.5, 2.6, 3, 3.2

Recovered Wall Thickness (Max) (Leg) (in) .047, .059, .062, .074, .078, .086, .098, .102, .125

Compatible Cable Diameter - Leg (Max) (mm) 6, 13, 14, 18, 20, 23, 24, 27, 29, 30, 32, 33, 36, 39, 40, 45, 46, 47, 54

Compatible Cable Diameter - Leg (Max) (in) .236, .511, .551, .708, .709, .787, .905, .945, 1, 1.063, 1.417, 1.574, 1.771, 1.811, 1.850, 2.125

Body Length (mm) 20, 45, 73, 75, 85, 90, 98, 100, 103, 188

Body Length (in) .787, 1.771, 2.874, 2.952, 3.346, 3.543, 3.858, 3.937, 4.055, 7.401

Compatible Cable Diameter - Leg (Min) (mm) 2.5, 3.4, 4, 5, 6.5, 7, 8, 10, 12, 14, 15, 17, 19, 24, 25, 33

Compatible Cable Diameter - Leg (Min) (in) .098, .133, .157, .196, .276, .314, .315, .393, .551, .590, .748, .944, .984, 1.299

Usage Conditions

Fluid Resistance Type Hydrocarbons, Transformer Oil

Flammability Performance Non-Flame-Retardant

Environmental Resistance Moisture, Contaminated Water, Salt Water, Weathering, Rain

Operation/Application

Mechanical Resistance Against Mechanical Impact

UV-Stabilized Yes

Thermal Resistance Applicable for Low Temperatures, Applicable for High Temperatures, Flame-Retardant

Product Availability

Product Availability Americas, Europe, Middle East & Africa, Asia, Australia, New Zealand & Pacific Islands

Packaging Features

Packaging Quantity 5, 10, 15, 20

Reference Number

TE Internal Number CAT-CABLE-BREAKOUT

Datasheets & Catalog Pages

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