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Heat Shrink Halogen-Free Cable Breakout Boots

RAYCHEM

TE Connectivity’s (TE) Raychem heat shrink medium-wall product lines of cable breakout boots are designed for insulation and cable crutch protection on low voltage cable accessories, such as low voltage terminations. Our products are halogen and silicon-free, non-corrosive, and non-toxic.

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Product Features

Product Availability : Americas, Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa
Installation Technology : Heat Shrink
Compatible Cable Diameter - Body (Min) (mm): 10, 14, 15, 18, 20, 24, 25, 26, 27, 28, 30, 32, 33, 34, 35, 36, 46, 49, 63, 66
Compatible Cable Diameter - Body (Min) (in): .393, .551, .59, .708, .787, .944, 1.062, 1.102, 1.181, 1.338, 1.377, 1.811, 1.929, 2.48, 2.598
Compatible Cable Diameter - Body (Max) (mm): 21, 26, 34, 41, 44, 57, 61, 68, 77, 78, 86, 90, 104, 112, 153
Compatible Cable Diameter - Body (Max) (in): .826, 1.023, 1.338, 1.614, 1.732, 2.244, 2.401, 2.677, 3.031, 3.07, 3.385, 3.543, 4.094, 4.409, 6.023
Compatible Cable Cross-Section Range (mm²): 48, 50, 60, 68, 80, 85, 86, 90

Available from

Product	TE Part #	Documents	Compatible Cable Diameter - Body (Min)	Compatible Cable Diameter - Body (Max)	Compatible Cable Cross-Section Range	Compatible Cable Diameter - Leg (Min)	Compatible Cable Diameter - Leg (Max)	Expanded Inside Diameter (Min) (Body)	Expanded Inside Diameter (Min) (Leg)	Leg Length	Overall Product Length	Recovered Inside Diameter (Max) (Body)	Recovered Inside Diameter (Max) (Leg)	Recovered Wall Thickness (Max) (Body)	Recovered Wall Thickness (Max) (Leg)	Body Length	Shrink Ratio	Number of Branches & Legs	EU ELV Compliance
302K224-R03/U(S20)	D13032N001	Product Drawing	32 mm	-	48 mm²	8 mm	29 mm	48 mm	29 mm	70 mm	172 mm	32 mm	7 mm	2 mm	2 mm	-	> 2.5:1	2	-
502K026/89(C40)	C95540N001	Product Drawing	34 mm	-	90 mm²	15 mm	36 mm	100 mm	40 mm	51 mm	223 mm	31 mm	13.5 mm	3.5 mm	2.5 mm	103 mm	> 2.5:1	4	-
603W040-R01/S(S5)	CN9148N001	Product Drawing	26 mm	-	85 mm²	7 mm	33 mm	85 mm	33 mm	40 mm	182 mm	26 mm	6.7 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
302K466/S(S10)	127794N001	Product Drawing	46 mm	78 mm	-	19 mm	36 mm	86 mm	40 mm	75 mm	200 mm	42 mm	17 mm	2.5 mm	2.5 mm	-	> 2:1	2	-
402W248/S(S5)	452278N001	Product Drawing	49 mm	104 mm	-	24 mm	47 mm	115 mm	52 mm	60 mm	240 mm	45 mm	22 mm	4 mm	2.5 mm	100 mm	> 2.5:1	3	-
402W545/S(S5)	396690N001	Product Drawing	63 mm	112 mm	-	24 mm	46 mm	124 mm	51 mm	51 mm	239 mm	58 mm	22 mm	3 mm	3.2 mm	188 mm	> 2.5:1	3	-
502K033/S(C120)	307760N001	Product Drawing	15 mm	-	-	3.4 mm	14 mm	45 mm	14 mm	25 mm	98 mm	60 mm	3.4 mm	2.5 mm	1.9 mm	98 mm	> 2.5:1	4	-
402W516/S(S5)	337914N001	Product Drawing	24 mm	57 mm	-	10 mm	23 mm	63 mm	26 mm	40 mm	180 mm	22 mm	9 mm	3.5 mm	1.5 mm	85 mm	> 2.5:1	3	-
603W040/S(S5)	122014N001	Product Drawing	28 mm	77 mm	-	7 mm, 8 mm	24 mm, 30 mm	85 mm	33 mm	40 mm	180 mm	26 mm	6 mm, 7 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
402W533/S(S10)	096434N001	Product Drawing	14 mm	34 mm	-	5 mm	14 mm	38 mm	16 mm	28 mm	103 mm	13 mm	4.2 mm	2.7 mm	1.5 mm	45 mm	> 2.5:1	3	-
402W526/S(S5)	000938N001	Product Drawing 3D PDF	30 mm	86 mm	-	14 mm	40 mm	95 mm	44 mm	45 mm	205 mm	28 mm	13 mm	3.5 mm	2.5 mm	90 mm	> 2.5:1	3	-
502K046/S(S5)	086694N001	Product Drawing	20 mm	41 mm	-	8 mm	18 mm	45 mm	20 mm	40 mm	165 mm	19 mm	7 mm	3.5 mm	2 mm	75 mm	> 2.5:1	4	-
402W248/S(C30)	A72715N001	Product Drawing	49 mm	-	-	24 mm	47 mm	115 mm	52 mm	60 mm	240 mm	-	-	-	2.5 mm	100 mm	> 2.5:1	3	-
502R810/S(S5)	E40575N001	Product Drawing	66 mm	153 mm	-	25 mm	45 mm	170 mm	50 mm	65 mm	255 mm	60 mm	23 mm	4 mm	2.5 mm	90 mm	> 2.5:1	4	-
502K033/S(S15)	E00553N001	Product Drawing	18 mm	41 mm	-	4 mm	13 mm	45 mm	14 mm	25 mm	97 mm	16.5 mm	3.5 mm	2.5 mm	1.9 mm	73 mm	> 2.5:1	4	-
502K016/S(S5)	C52918N001	Product Drawing	27 mm	68 mm	-	10 mm	23 mm	75 mm	25 mm	44 mm	217 mm	25 mm	9 mm	3.5 mm	2 mm	100 mm	> 2.5:1	4	-
302K333/S(S20)	D93040N001	Product Drawing	35 mm	44 mm	-	8 mm	20 mm	48 mm	22 mm	70 mm	170 mm	32 mm	7 mm	2 mm	2 mm	-	> 2:1	2	-
302K224/S(S20)	D45696N001	Product Drawing	10 mm	26 mm	-	5 mm	14 mm	28 mm	15 mm	25 mm	90 mm	9.2 mm	4.1 mm	3.2 mm	1.6 mm	20 mm	> 2:1	2	-
402W526/S(C50)	F53278N001	Product Drawing	30 mm	-	86 mm²	14 mm	40 mm	95 mm	44 mm	45 mm	205 mm	29 mm	13 mm	3.5 mm	2.5 mm	90 mm	> 2.5:1	3	-
302K260/S(S10)	F93344N001	Product Drawing	25 mm	-	60 mm²	7 mm	27 mm	60 mm	27 mm	47 mm	160 mm	32 mm	7 mm	3 mm	3 mm	-	> 2.5:1	2	-
603W035-R10/S(S5)	697630N001	Product Drawing	36 mm	-	68 mm²	7 mm	30 mm	68 mm	30 mm	40 mm	182 mm	26 mm	6.7 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
502K026/S(S5)	C22917N001	Product Drawing	34 mm	90 mm	-	15 mm	36 mm	100 mm	40 mm	51 mm	223 mm	31 mm	13.5 mm	3.5 mm	2.5 mm	103 mm	> 2.5:1	4	-
603W035/S(S5)	F40674N001	Product Drawing	28 mm	61 mm	-	7 mm, 8 mm	18 mm, 27 mm	68 mm	30 mm	40 mm	180 mm	26 mm	6 mm, 7 mm	3.2 mm	2.2 mm	75 mm	> 2.5:1	5	-
402W236/S (S5)	CS6728N001	Product Drawing	35 mm	-	80 mm²	17 mm	39 mm	80 mm	39 mm	56 mm	190 mm	45 mm	17 mm	4 mm	2.5 mm	100 mm	> 2.5:1	3	-
903K015/S(S5)	C92991N001	Product Drawing	25 mm	-	50 mm²	6.5 mm	23 mm	50 mm	23 mm	33 mm	163 mm	25 mm	6 mm	3.5 mm	2.6 mm	75 mm	> 2.5:1	8	-
502K046/S(C150)	D85688N001	Product Drawing	20 mm	-	-	8 mm	18 mm	45 mm	20 mm	40 mm	165 mm	19 mm	7 mm	3.5 mm	2 mm	75 mm	> 2.5:1	4	-
502S013/S(S5)	CJ5843N001	Product Drawing	10 mm	21 mm	-	2.5 mm	6 mm	23 mm	7 mm	17 mm	60 mm	9.5 mm	2 mm	2 mm	1.2 mm	-	> 2.5:1	4	-
402W439/S(S5)	831828N001	Product Drawing	66 mm	153 mm	-	33 mm	54 mm	170 mm	60 mm	66 mm	252 mm	60 mm	30 mm	4.2 mm	2.6 mm	90 mm	> 2.5:1	3	-
402W526-R10/S(S5)	871751N001	Product Drawing	33 mm	-	85 mm²	12 mm	32 mm	85 mm	32 mm	50 mm	180 mm	33 mm	12 mm	3 mm	2.5 mm	100 mm	> 2.5:1	3	-
502K026/S(C40)	146368N001	Product Drawing	34 mm	-	-	15 mm	36 mm	100 mm	40 mm	51 mm	223 mm	31 mm	13.5 mm	3.5 mm	2.5 mm	103 mm	> 2.5:1	4	-

Overview

TE's Raychem heat shrink medium-wall product lines of cable breakouts are also used in sealing against moisture and mechanical protection in low voltage splices, especially in transition joints. During heating, the cable breakouts shrink to the original smaller diameter, fitting tightly over a wide range of cable sizes and cable accessories because of their high shrink ratio. At the same time the breakouts sealant coating at the fingers and the body inner walls give a reliable moisture seal on a high variety of substrate materials used on energy cables. TE’s Raychem cable breakouts are fast and easy to install and have proven their long-term reliability in operation, as well as in harsh climatic conditions and polluted environments. The cable breakouts product line is available in many sizes, for 2-core up to 5-core cable, covering a wide range of core and cable diameters. The material content of the breakouts is halogen-free and stabilized against UV irradiation. The breakouts have an unlimited shelf-life when stored under normal conditions.

KEY FEATURES

High electrical characteristics and mechanical strength for low voltage applications
Medium-wall, cross-linked polyolefin. UV stabilized against irradiation and weathering
Halogen and silicon-free material content, non-corrosive, non-toxic, free of lead and aluminium
Inline coated with hot melt adhesive inside body and fingers
Compliant to RoHS and REACH regulations
Color black, > 2.5:1 shrink ratio
Unlimited shelf-life

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Power Cable Breakouts
Product Family Group

Features

Please review product documents or contact us for the latest agency approval information.

Product Type Features

Coating Style Planar, Spiral
Installation Technology Heat Shrink
Adhesive Coating With
Wall Style (Excluding Adhesive) Single

Configuration Features

Number of Branches & Legs 2, 3, 4, 5, 8

Electrical Characteristics

Voltage Class (kV) ≤ 1

Body Features

Primary Product Color Black
Primary Product Material Crosslinked Polyolefin
Flexibility Semi-Rigid
Shrink Ratio > 2:1, > 2.5:1

Dimensions

Wall Thickness Thick/Heavy
Compatible Cable Diameter - Body (Min) (mm) 10, 14, 15, 18, 20, 24, 25, 26, 27, 28, 30, 32, 33, 34, 35, 36, 46, 49, 63, 66
Compatible Cable Diameter - Body (Min) (in) .393, .551, .59, .708, .787, .944, 1.062, 1.102, 1.181, 1.338, 1.377, 1.811, 1.929, 2.48, 2.598
Compatible Cable Diameter - Body (Max) (mm) 21, 26, 34, 41, 44, 57, 61, 68, 77, 78, 86, 90, 104, 112, 153
Compatible Cable Diameter - Body (Max) (in) .826, 1.023, 1.338, 1.614, 1.732, 2.244, 2.401, 2.677, 3.031, 3.07, 3.385, 3.543, 4.094, 4.409, 6.023
Compatible Cable Cross-Section Range (mm²) 48, 50, 60, 68, 80, 85, 86, 90
Compatible Cable Diameter - Leg (Min) (mm) 2.5, 3.4, 4, 5, 6.5, 7, 8, 10, 12, 14, 15, 17, 19, 24, 25, 33
Compatible Cable Diameter - Leg (Min) (in) .098, .133, .157, .196, .276, .314, .315, .393, .551, .590, .748, .944, .984, 1.299
Compatible Cable Diameter - Leg (Max) (mm) 6, 13, 14, 18, 20, 23, 24, 27, 29, 30, 32, 33, 36, 39, 40, 45, 46, 47, 54
Compatible Cable Diameter - Leg (Max) (in) .236, .511, .551, .708, .709, .787, .905, .945, 1, 1.063, 1.417, 1.574, 1.771, 1.811, 1.850, 2.125
Expanded Inside Diameter (Min) (Body) (mm) 23, 28, 38, 45, 48, 50, 60, 63, 68, 75, 80, 85, 86, 95, 100, 115, 124, 170
Expanded Inside Diameter (Min) (Body) (in) .905, 1.102, 1.496, 1.771, 1.889, 2.48, 2.677, 2.952, 3.346, 3.385, 3.74, 3.937, 4.527, 4.881, 6.692
Expanded Inside Diameter (Min) (Leg) (mm) 7, 14, 15, 16, 20, 22, 23, 25, 26, 27, 29, 30, 32, 33, 39, 40, 44, 50, 51, 52, 60
Expanded Inside Diameter (Min) (Leg) (in) .275, .551, .59, .629, .787, .866, .984, 1.023, 1.181, 1.299, 1.574, 1.732, 1.968, 2.007, 2.047, 2.362
Leg Length (mm) 17, 25, 28, 33, 40, 44, 45, 47, 50, 51, 56, 60, 65, 66, 70, 75
Leg Length (in) .669, .984, 1.102, 1.574, 1.732, 1.771, 2.007, 2.362, 2.559, 2.598, 2.755, 2.952
Overall Product Length (mm) 60, 90, 97, 98, 103, 160, 163, 165, 170, 172, 180, 182, 190, 200, 205, 217, 223, 239, 240, 252, 255
Overall Product Length (in) 2.362, 3.543, 3.818, 3.858, 4.055, 6.496, 6.692, 7.086, 7.874, 8.07, 8.543, 8.779, 9.409, 9.448, 9.921, 10.03
Recovered Inside Diameter (Max) (Body) (mm) 9.2, 9.5, 13, 16.5, 19, 22, 25, 26, 28, 29, 31, 32, 33, 42, 45, 58, 60
Recovered Inside Diameter (Max) (Body) (in) .362, .374, .511, .649, .748, .866, .984, 1.023, 1.102, 1.141, 1.22, 1.259, 1.653, 1.771, 2.283, 2.362
Recovered Inside Diameter (Max) (Leg) (mm) 2, 3.4, 3.5, 4.1, 4.2, 6, 6.7, 7, 9, 12, 13, 13.5, 17, 22, 23, 30
Recovered Inside Diameter (Max) (Leg) (in) .078, .133, .137, .161, .165, .236, .275, .276, .354, .511, .531, .669, .866, .905, 1.181
Recovered Wall Thickness (Max) (Body) (mm) 2, 2.5, 2.7, 3, 3.2, 3.5, 4, 4.2
Recovered Wall Thickness (Max) (Body) (in) .078, .098, .106, .118, .125, .137, .157, .165
Recovered Wall Thickness (Max) (Leg) (mm) 1.2, 1.5, 1.6, 1.9, 2, 2.2, 2.5, 2.6, 3, 3.2
Recovered Wall Thickness (Max) (Leg) (in) .047, .059, .062, .074, .078, .086, .098, .102, .125
Body Length (mm) 20, 45, 73, 75, 85, 90, 98, 100, 103, 188
Body Length (in) .787, 1.771, 2.874, 2.952, 3.346, 3.543, 3.858, 3.937, 4.055, 7.401

Usage Conditions

Flammability Performance Non-Flame-Retardant
Fluid Resistance Type Hydrocarbons, Transformer Oil
Environmental Resistance Contaminated Water, Moisture, Rain, Salt Water, Weathering

Operation/Application

Mechanical Resistance Against Mechanical Impact
Thermal Resistance Applicable for Low Temperatures, Applicable for High Temperatures, Flame-Retardant
UV-Stabilized Yes

Product Availability

Product Availability Americas, Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa

Packaging Features

Packaging Quantity 5, 10, 15, 20

Reference Number

TE Internal Number CAT-CABLE-BREAKOUT

Related Materials

Datasheets & Catalog Pages

HEAT-SHRINKABLE HALOGEN-FREE CABLE BREAKOUTS IEC pdf English

Heat Shrink Halogen-Free Cable Breakout Boots

Product Features

Product Availability : Americas, Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa

Installation Technology : Heat Shrink

Compatible Cable Diameter - Body (Min) (mm): 10, 14, 15, 18, 20, 24, 25, 26, 27, 28, 30, 32, 33, 34, 35, 36, 46, 49, 63, 66

Compatible Cable Diameter - Body (Min) (in): .393, .551, .59, .708, .787, .944, 1.062, 1.102, 1.181, 1.338, 1.377, 1.811, 1.929, 2.48, 2.598

Compatible Cable Diameter - Body (Max) (mm): 21, 26, 34, 41, 44, 57, 61, 68, 77, 78, 86, 90, 104, 112, 153

Compatible Cable Diameter - Body (Max) (in): .826, 1.023, 1.338, 1.614, 1.732, 2.244, 2.401, 2.677, 3.031, 3.07, 3.385, 3.543, 4.094, 4.409, 6.023

Compatible Cable Cross-Section Range (mm²): 48, 50, 60, 68, 80, 85, 86, 90

KEY FEATURES

KNOW MORE

Product Type Features

Coating Style Planar, Spiral

Installation Technology Heat Shrink

Adhesive Coating With

Wall Style (Excluding Adhesive) Single

Configuration Features

Number of Branches & Legs 2, 3, 4, 5, 8

Electrical Characteristics

Voltage Class (kV) ≤ 1

Body Features

Primary Product Color Black

Primary Product Material Crosslinked Polyolefin

Flexibility Semi-Rigid

Shrink Ratio > 2:1, > 2.5:1

Dimensions

Wall Thickness Thick/Heavy

Compatible Cable Diameter - Body (Min) (mm) 10, 14, 15, 18, 20, 24, 25, 26, 27, 28, 30, 32, 33, 34, 35, 36, 46, 49, 63, 66

Compatible Cable Diameter - Body (Min) (in) .393, .551, .59, .708, .787, .944, 1.062, 1.102, 1.181, 1.338, 1.377, 1.811, 1.929, 2.48, 2.598

Compatible Cable Diameter - Body (Max) (mm) 21, 26, 34, 41, 44, 57, 61, 68, 77, 78, 86, 90, 104, 112, 153

Compatible Cable Diameter - Body (Max) (in) .826, 1.023, 1.338, 1.614, 1.732, 2.244, 2.401, 2.677, 3.031, 3.07, 3.385, 3.543, 4.094, 4.409, 6.023

Compatible Cable Cross-Section Range (mm²) 48, 50, 60, 68, 80, 85, 86, 90

Compatible Cable Diameter - Leg (Min) (mm) 2.5, 3.4, 4, 5, 6.5, 7, 8, 10, 12, 14, 15, 17, 19, 24, 25, 33

Compatible Cable Diameter - Leg (Min) (in) .098, .133, .157, .196, .276, .314, .315, .393, .551, .590, .748, .944, .984, 1.299

Compatible Cable Diameter - Leg (Max) (mm) 6, 13, 14, 18, 20, 23, 24, 27, 29, 30, 32, 33, 36, 39, 40, 45, 46, 47, 54

Compatible Cable Diameter - Leg (Max) (in) .236, .511, .551, .708, .709, .787, .905, .945, 1, 1.063, 1.417, 1.574, 1.771, 1.811, 1.850, 2.125

Expanded Inside Diameter (Min) (Body) (mm) 23, 28, 38, 45, 48, 50, 60, 63, 68, 75, 80, 85, 86, 95, 100, 115, 124, 170

Expanded Inside Diameter (Min) (Body) (in) .905, 1.102, 1.496, 1.771, 1.889, 2.48, 2.677, 2.952, 3.346, 3.385, 3.74, 3.937, 4.527, 4.881, 6.692

Expanded Inside Diameter (Min) (Leg) (mm) 7, 14, 15, 16, 20, 22, 23, 25, 26, 27, 29, 30, 32, 33, 39, 40, 44, 50, 51, 52, 60

Expanded Inside Diameter (Min) (Leg) (in) .275, .551, .59, .629, .787, .866, .984, 1.023, 1.181, 1.299, 1.574, 1.732, 1.968, 2.007, 2.047, 2.362

Leg Length (mm) 17, 25, 28, 33, 40, 44, 45, 47, 50, 51, 56, 60, 65, 66, 70, 75

Leg Length (in) .669, .984, 1.102, 1.574, 1.732, 1.771, 2.007, 2.362, 2.559, 2.598, 2.755, 2.952

Overall Product Length (mm) 60, 90, 97, 98, 103, 160, 163, 165, 170, 172, 180, 182, 190, 200, 205, 217, 223, 239, 240, 252, 255

Overall Product Length (in) 2.362, 3.543, 3.818, 3.858, 4.055, 6.496, 6.692, 7.086, 7.874, 8.07, 8.543, 8.779, 9.409, 9.448, 9.921, 10.03

Recovered Inside Diameter (Max) (Body) (mm) 9.2, 9.5, 13, 16.5, 19, 22, 25, 26, 28, 29, 31, 32, 33, 42, 45, 58, 60

Recovered Inside Diameter (Max) (Body) (in) .362, .374, .511, .649, .748, .866, .984, 1.023, 1.102, 1.141, 1.22, 1.259, 1.653, 1.771, 2.283, 2.362

Recovered Inside Diameter (Max) (Leg) (mm) 2, 3.4, 3.5, 4.1, 4.2, 6, 6.7, 7, 9, 12, 13, 13.5, 17, 22, 23, 30

Recovered Inside Diameter (Max) (Leg) (in) .078, .133, .137, .161, .165, .236, .275, .276, .354, .511, .531, .669, .866, .905, 1.181

Recovered Wall Thickness (Max) (Body) (mm) 2, 2.5, 2.7, 3, 3.2, 3.5, 4, 4.2

Recovered Wall Thickness (Max) (Body) (in) .078, .098, .106, .118, .125, .137, .157, .165

Recovered Wall Thickness (Max) (Leg) (mm) 1.2, 1.5, 1.6, 1.9, 2, 2.2, 2.5, 2.6, 3, 3.2

Recovered Wall Thickness (Max) (Leg) (in) .047, .059, .062, .074, .078, .086, .098, .102, .125

Body Length (mm) 20, 45, 73, 75, 85, 90, 98, 100, 103, 188

Body Length (in) .787, 1.771, 2.874, 2.952, 3.346, 3.543, 3.858, 3.937, 4.055, 7.401

Usage Conditions

Flammability Performance Non-Flame-Retardant

Fluid Resistance Type Hydrocarbons, Transformer Oil

Environmental Resistance Contaminated Water, Moisture, Rain, Salt Water, Weathering

Operation/Application

Mechanical Resistance Against Mechanical Impact

Thermal Resistance Applicable for Low Temperatures, Applicable for High Temperatures, Flame-Retardant

UV-Stabilized Yes

Product Availability

Product Availability Americas, Asia, Australia, New Zealand & Pacific Islands, Europe, Middle East & Africa

Packaging Features

Packaging Quantity 5, 10, 15, 20

Reference Number

TE Internal Number CAT-CABLE-BREAKOUT

Datasheets & Catalog Pages