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Overview

High Voltage (HV) Headers

With more than 50 years of experience in automotive connectivity systems and high-voltage electricity TE enables the connections needed to safely, efficiently and reliably make hybrid and electric mobility a reality. TE’s broad line of high voltage (HV) connectors support all needed interfaces in hybrid and electric vehicles.

Circuits Sealed Orientation Tab Width Hybrid Termination Method
2-5 Yes 90° | 180° 8, 11, … many more Yes Cable | Busbar
Features

Please review product documents or contact us for the latest agency approval information.  

Electrical Characteristics

  • Operating Voltage (VDC) 750, 850

  • Nominal Voltage Architecture (V) 750, 850

  • Operating Voltage (VAC) 850

  • Voltage Rating (Max) (VDC) 750, 600, 850

  • Voltage Rating (Max) (VAC) 850

Body Features

  • Connector & Keying Code  C, B, E, D, F, A

  • Primary Product Color  Orange, Black

Operation/Application

  • Shielded  Yes, No

  • Circuit Application  Signal, Power

Contact Features

  • Mating Pin Diameter (mm) 11, 8

  • Mating Pin Diameter (in) .433, .314

  • Mating Tab Width (mm) 6.3, 2.8, 6.5, 1.2

  • Mating Tab Width (in) .248, .062, .11, .255

  • Mating Tab Thickness (mm) .8, .6

  • Mating Tab Thickness (in) .023, .031

  • Contact Size  6.3mm, 8mm

  • Contact Mating Area Plating Material  Silver, Silver (Ag)

  • Contact Type  Pin, Tab

  • Contact Current Rating (Max) (A) 40, 54

Mechanical Attachment

  • Panel Mount Feature  With, Without

  • Mating Retention Type  Locking Interface

  • Mounting Holes  With, Without

  • Mating Retention  With

  • PCB Mount Retention  Without, With

  • PCB Mount Alignment  With, Without

  • Connector Mounting Type  Panel Mount, Board Mount

  • Mating Alignment  With

Configuration Features

  • Number of Sections  3, 1

  • Number of Signal Positions  2, 1, 7

  • PCB Mount Orientation  Vertical, Horizontal

  • Number of Positions  3, 7, 5, 1, 2

  • Number of Rows  2, 1

Product Type Features

  • Mixed & Hybrid Header  Yes, No

  • Connector Shape  Rectangular

  • PCB Connector Assembly Type  PCB Mount Header

  • Connector System  Wire-to-Device, Wire-to-Wire, Wire-to-Panel, Wire-to-Board

  • Header Type  Fully Shrouded

  • Sealable  Yes

  • Connector & Contact Terminates To  Printed Circuit Board

Dimensions

  • Connector Length (mm) 82, 113.2, 35, 45.4, 50, 69

  • Connector Length (in) 1.96, 4.45, 1.37, 1.968, 1.78, 3.22, 2.71

  • Profile Height from PCB  39.5 mm [ 1.55 in ]

  • Connector Width (mm) 15.4, 64.3, 38.1, 40.6, 50.4, 50

  • Connector Width (in) 1.59, .606, 2.53, 1.96, 1.5, 1.968

  • PCB Thickness (Recommended)  6.3 mm [ .248 in ]

Usage Conditions

  • Operating Temperature (Max) (°C) 125

  • Operating Temperature (Max) (°F) 257, 212

  • Operating Temperature Range (°C) -40 – 140, -40 – 125

  • Operating Temperature Range (°F) -40 – 257, -40 – 284

Packaging Features

  • Packaging Quantity  40, 108, 1000, 36, 1, 50

  • Packaging Method  Box, Carton, Tray, Package

Industry Standards

  • IP Rating  IP6K9K, IP6K7, IP67

  • UL Flammability Rating  None, UL 94HB

Termination Features

  • Termination Method to PCB  Through Hole - Solder, Through Hole - Press-Fit

Housing Features

  • Centerline (Pitch) (mm) 9.4, 11.5, 12, 10.4, 23

  • Centerline (Pitch) (in) .37, .905, .452, .409, .472

Other

  • EU RoHS Compliance  Compliant, Compliant with Exemptions

  • EU ELV Compliance  Compliant with Exemptions, Compliant

Reference Number

  • TE Internal Number CAT-HVH5375

Related Materials

Datasheets & Catalog Pages