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Overview

High Voltage (HV) Headers

With more than 50 years of experience in automotive connectivity systems and high-voltage electricity TE enables the connections needed to safely, efficiently and reliably make hybrid and electric mobility a reality. TE’s broad line of high voltage (HV) connectors support all needed interfaces in hybrid and electric vehicles.

Circuits Sealed Orientation Tab Width Hybrid Termination Method
2-5 Yes 90° | 180° 8, 11, … many more Yes Cable | Busbar
Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Connector System  Wire-to-Device, Wire-to-Board, Wire-to-Panel, Wire-to-Wire

  • Sealable  Yes

  • Connector & Contact Terminates To  Printed Circuit Board

  • Connector Shape  Rectangular

  • Mixed & Hybrid Header  No, Yes

  • Header Type  Fully Shrouded

  • PCB Connector Assembly Type  PCB Mount Header

Configuration Features

  • Number of Sections  1, 3

  • Number of Positions  1, 2, 3, 5, 7

  • Number of Rows  1, 2

  • Number of Signal Positions  1, 2, 7

  • PCB Mount Orientation  Vertical, Horizontal

Electrical Characteristics

  • Operating Voltage (VAC) 850

  • Voltage Rating (Max) (VAC) 850

  • Operating Voltage (VDC) 750, 850

  • Nominal Voltage Architecture (V) 750, 850

  • Voltage Rating (Max) (VDC) 600, 750, 850

Body Features

  • Primary Product Color  Orange, Black

  • Connector & Keying Code  E, F, A, B, C, D

Contact Features

  • Contact Current Rating (Max) (A) 40, 54

  • Mating Pin Diameter (mm) 8, 11

  • Mating Pin Diameter (in) .314, .433

  • Contact Size  8mm, 6.3mm

  • Contact Type  Tab, Pin

  • Mating Tab Width (mm) 1.2, 2.8, 6.3, 6.5

  • Mating Tab Width (in) .062, .11, .248, .255

  • Mating Tab Thickness (mm) .6, .8

  • Mating Tab Thickness (in) .023, .031

  • Contact Mating Area Plating Material  Silver, Silver (Ag)

Mechanical Attachment

  • Mating Alignment  With

  • Mounting Holes  Without, With

  • Panel Mount Feature  Without, With

  • Mating Retention Type  Locking Interface

  • PCB Mount Retention  Without, With

  • PCB Mount Alignment  Without, With

  • Mating Retention  With

  • Connector Mounting Type  Panel Mount, Board Mount

Housing Features

  • Centerline (Pitch) (mm) 9.4, 10.4, 11.5, 12, 23

  • Centerline (Pitch) (in) .37, .409, .452, .472, .905

Dimensions

  • PCB Thickness (Recommended)  6.3 mm [ .248 in ]

  • Connector Length (mm) 35, 45.4, 50, 69, 82, 113.2

  • Connector Length (in) 1.37, 1.78, 1.96, 1.968, 2.71, 3.22, 4.45

  • Profile Height from PCB  39.5 mm [ 1.55 in ]

  • Connector Width (mm) 15.4, 38.1, 40.6, 50, 50.4, 64.3

  • Connector Width (in) .606, 1.5, 1.59, 1.96, 1.968, 2.53

Usage Conditions

  • Operating Temperature Range (°C) -40 – 140, -40 – 125

  • Operating Temperature Range (°F) -40 – 284, -40 – 257

  • Operating Temperature (Max) (°C) 65, 70, 75, 80, 85, 90, 100, 105, 110, 120, 125, 130, 140

  • Operating Temperature (Max) (°F) 149, 158, 167, 176, 185, 194, 212, 221, 230, 248, 257, 266, 284

Operation/Application

  • Shielded  Yes, No

  • Circuit Application  Signal, Power

Industry Standards

  • IP Rating  IP67, IP6K9K, IP6K7

  • UL Flammability Rating  None, UL 94HB

Packaging Features

  • Packaging Method  Box, Package, Tray, Carton

  • Packaging Quantity  1, 36, 40, 50, 108, 1000

Reference Number

  • TE Internal Number CAT-HVH5375

Related Materials

Datasheets & Catalog Pages