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Overview

Tab and Receptacle Contacts

MCON

Except the miniaturized MCON 0.50 contact system, MCON automotive crimp terminals and contacts follow the two-piece contact design strategy to separate the electrical from the mechanical performance. The MCON contact series is available for sealed and unsealed applications. For a fast and economic termination process, TE Application Tooling is offering a vast portfolio of application equipment.

Benefits

  • High performance copper alloy
  • Redundant contact point technology for higher reliability
  • High vibration level support to meet future requirements
  • Overstress protection of the contact springs 
  • Contact box with polarization and secondary locking feature*
  • Protected locking lance**
  • Sealed and unsealed version
  • -40 °C up to 150 °C temperature range***
  • 3 directional secondary locking access

 

* MCON 0.50, MCON 1.2, MCON 2.8 and MCON 6.3 – same level for locking lance and secondary feature

** Except clean body version

*** -40 °C to 180 °C with innovative surface technology available

Features

Please review product documents or contact us for the latest agency approval information.  

Packaging Features

  • Packaging Method  Box, Reel

  • Packaging Quantity  8000, 9000, 7000, 17000, 6500, 6000, 1, 7500, 10000, 450

Contact Features

  • Wire Contact Termination Area Plating Material  Tin, Silver

  • Typical Current Rating (A) 4, 3, 8.75, 1, 16, 80, 13.4, 11.75, 10, 15, 25, 7

  • Crimp Type  F-Crimp

  • Contact Size  1.15mm, 1.2mm, 9.5mm

  • Contact Fabrication  Stamped & Formed

  • Terminal Type  Receptacle, Tab

  • Mating Tab Width (mm) .5, 9.5, 1.2, 1.15

  • Mating Tab Width (in) .045, .047, .019, .02, .374

  • Mating Tab Thickness (mm) .4, .6, .64, .62, .8, .63

  • Mating Tab Thickness (in) .031, .025, .016, .015, .023, .024

  • Interface Plating  Tin (Sn), Silver (Ag), Gold (Au)

Dimensions

  • Compatible Insulation Diameter Range (mm) 2.6, 1.4 – 1.9, 1.1 – 1.4, 1.45 – 1.9, 1.3 – 1.9, 1.6 – 2.4, .95 – 1.2, 1.55 – 2.1, 1.1 – 1.6, .85 – 1.05, 1.1 – 1.75, .85 – 1.1, .85 – 1.2, 1.9 – 2.4

  • Compatible Insulation Diameter Range (mm) 2.6, 1.4 – 1.9, 1.1 – 1.4, 1.45 – 1.9, 1.3 – 1.9, 1.6 – 2.4, .95 – 1.2, 1.55 – 2.1, 1.1 – 1.6, .85 – 1.05, 1.1 – 1.75, .85 – 1.1, .85 – 1.2, 1.9 – 2.4

  • Compatible Insulation Diameter Range (in) .051 – .075, .102, .063 – .094, .055 – .075, .043 – .069, .043 – .055, .043 – .063, .033 – .041, .051 – .074, .03 – .043, .05 – .07, .039 – .063, .075 – .094, .033 – .047, .037 – .047

  • Wire Size (AWG) 5, 22, 26, 23 – 22, 26 – 24, 18 – 17, 17 – 15, 20 – 18, 26 – 25, 24 – 22

  • Wire Size (mm²) .5 – .75, .13, .2 – .3, 1 – 1.5, .25 – .35, 16, .22 – .35, .13 – .17, .13 – .22, .35, .75 – 1

  • Wire Size Search (mm²) .6, .13, .5, 1.25, .3, .25, 1.5, 1, .75, .15, .2, .35, 16

  • Wire Size Search (AWG) 26, 23, 20, 22, 16, 18, 17, 5, 25, 24, 15, 19

  • Tab Length (mm) 24.5, 26, 25.5, 25.6

  • Tab Length (in) 1, 1.003, 1.023, .964

Other

  • Customer Preferred Contact  No

  • Terminal Transmits  41 – 100 A (High Power), 25 – 40 A (Power), 0 – 24 A (Low Power)

  • EU RoHS Compliance  Compliant

  • EU ELV Compliance  Compliant

Product Type Features

  • Receptacle Style  180°

  • Sealable  Yes, No

  • Primary Locking Feature  Clean Body, Locking Lance

Usage Conditions

  • Insulation Option  Uninsulated

  • Operating Temperature (Max) (°C) 130, 125, 105, 80, 85, 150, 90, 100

  • Operating Temperature (Max) (°F) 266, 302, 212, 338

  • Operating Temperature Range (°C) -40 – 125, -40 – 170, -40 – 130, -40 – 150, -40 – 105

  • Operating Temperature Range (°F) -40 – 302, -40 – 338, -40 – 257, -40 – 221, -40 – 266

Industry Standards

  • Compatible With Agency/Standards Products  USCAR, USCAR-21, LV214, IEC 664/664A (DIN VDE 0110)

Termination Features

  • Termination Method to Wire & Cable  Crimp

  • Product Terminates To  Wire

Operation/Application

  • Conforms to Automation Guideline  Yes, KOMAX Automatic Component Insertion per Version 5.0 (March 2018)

  • Compatible With Wire Base Material  Copper

Body Features

  • Terminal Seal Type  Single Wire Seal (SWS)

Reference Number

  • TE Internal Number CAT-M4595-T273

Related Materials
No documentation available.