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Overview

Key Benefits

SUPERSEAL 1.0 Connector Headers

  • Supports Compact PCB Integration: Space-saving header design enables high-density wire-to-board configurations in control modules and engine-mounted systems.
  • Promotes Reliable Electrical Performance: Available in up to 60 positions with 1.0 mm contacts supporting up to 15 A for demanding power and signal needs.
  • Designed for Harsh Environment Use: Thermoplastic housings and optional sealing features help guard against moisture, vibration, and temperature extremes.
  • Flexible Mounting Options: Choose from straight or right-angle pin headers to accommodate diverse layout and packaging requirements.
  • Enhances Mating Security: Multiple locking latch and keying configurations promote secure connections, helping to reduce contact back-out and improve system integrity.
  • Compatible with TE's SUPERSEAL 1.0 connector Ecosystem: Designed to mate with SUPERSEAL 1.0 housings and contacts for a complete wire-to-board sealing solution in transportation electronics.
SUPERSEAL 1.0 connector headers meet the increasing need for dependable printed circuit board applications in harsh environments.

Key Features

SUPERSEAL 1.0 Connector Headers

Feature Description
Contact Size 1.0
mm (supports up to 15 amps)
Position Configurations 26,
34, and 60 positions
Pin Orientation Straight
or right-angle options
Housing Material

Rectangular, thermoplastic housing

Locking Mechanism

Integrated latch for secure mating

Keying Configurations Multiple
options for design flexibility

Real World Applications

SUPERSEAL 1.0 Connector Headers

SUPERSEAL 1.0 connector headers are built for rugged wire-to-board PCB connections across a wide range of industrial and commercial vehicle systems. These headers are engineered to withstand harsh operating conditions such as vibration, temperature extremes, and exposure to fluids—making them suitable for control electronics in heavy-duty vehicles and off-road machinery.

Optimized for use in:

  • Engine Control Modules (ECMs): Enables compact, high-current connections in engine-mounted control units where heat and vibration resistance are critical.
  • Transmission and Powertrain Control Systems: Supports reliable PCB terminations for power and signal routing in automated gearboxes and drivetrain assemblies.
  • Under-Hood Junction Boxes: Provides sealed header interfaces for modules operating in high-moisture and contaminant-prone environments.
  • Vehicle Sensor Gateways: Facilitates stable PCB-mounted terminations for data and power connections to distributed sensors in construction and agricultural vehicles.
  • Lighting and Accessory Control Units: Supports reliable header connections for LED drivers, auxiliary systems, and chassis-mounted modules.
FAQ

Frequently Asked Questions

SUPERSEAL 1.0 Connector Headers

Q:    What are SUPERSEAL 1.0 connector headers used for?

A: SUPERSEAL 1.0 connector headers are used in sealed wire-to-board PCB applications within harsh automotive and industrial environments. They are commonly integrated into engine control modules (ECMs), transmission systems, under-hood junction boxes, and power distribution units in commercial vehicles, agricultural equipment, and construction machinery. These headers support compact, high-density layouts and are engineered for durability in demanding conditions.

Q:  What configurations are available for SUPERSEAL 1.0 connector headers?

A:     Truck, bus, off-highway, construction, agriculture, mining, emergency vehicles, forestry, recreational, marine, motorcycle.

Q:  Are SUPERSEAL 1.0 connector headers suitable for harsh environments?

A:  Yes, SUPERSEAL 1.0 connector headers are designed for harsh environment applications. With thermoplastic housings, optional sealing features, and vibration-resistant latching mechanisms, these headers help protect PCB connections from exposure to moisture, dust, and thermal extremes. This makes them suitable for use in under-hood and off-road vehicle systems where rugged performance is essential.

 

READ MORE FAQS ABOUT SUPERSEAL 1.0 CONNECTORS

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Connector Product Type  Connector Assembly, Housing

  • Mixed & Hybrid Header  No

  • Connector Shape  Rectangular

  • Sealable  No, Yes

  • Connector & Contact Terminates To  Printed Circuit Board

  • Connector Product Type  Connector Assembly, Housing

Configuration Features

  • Number of Signal Positions  26, 34, 60

  • Number of Sections  1, 2

  • PCB Mount Orientation  Right Angle, Vertical

Electrical Characteristics

  • Nominal Voltage Architecture (V) 12, 24, 42, 48, 240, 250

  • Operating Voltage (VDC) 250

  • Voltage Rating (Max) (VDC) 250

  • Operating Voltage (VAC) 250

  • Voltage Rating (Max) (VAC) 250

Body Features

  • Connector & Keying Code  2, 3, 4

  • Primary Product Color  Black, Gray

Contact Features

  • Mating Pin Diameter  1 mm [ .039 in ]

  • Contact Current Rating (Max) (A) 3, 7, 15

Termination Features

  • Termination Method to PCB  Through Hole - Solder

Mechanical Attachment

  • PCB Mount Retention Type  Mounting Hole

  • Panel Mount Feature  Without

  • Mounting Holes  With, Without

  • Mating Retention Type  Locking Interface

  • Connector Mounting Type  Board Mount, Panel Mount

Dimensions

  • Connector Length (mm) 36.5, 39, 39.5, 39.6, 45.5, 46.5, 62, 62.5, 78

  • Connector Length (in) 1.44, 1.53, 1.55, 1.56, 1.79, 1.791, 1.83, 2.44, 2.46, 3.07, 3.1

  • Profile Height from PCB (mm) 21.3, 21.4, 22.3, 23, 24, 24.7, 27.9, 28.1

  • Profile Height from PCB (in) .838, .843, .877, .906, .945, .972, 1.1

  • Connector Width (mm) 23, 27.4, 36.5, 39

  • Connector Width (in) .905, .906, 1.08, 1.44, 1.53

Usage Conditions

  • Operating Temperature (Max)  125 °C [ 257 °F ]

  • Operating Temperature Range  -40 – 125 °C [ -40 – 257 °F ]

Operation/Application

  • Shielded  No

  • Circuit Application  Signal

Industry Standards

  • IP Rating  IPX7, JIS D0203

Packaging Features

  • Packaging Quantity  8, 10, 14, 16, 17, 168, 320, 560, 640

Reference Number

  • TE Internal Number CAT-SU763-H342

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