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Overview

Our BSM Mechanical Connectors & Repair Sleeves consist of a tin-plated body, shear bolt heads and inserts for small conductor sizes. Made of special aluminium alloy, these contact bolts are double shear bolt heads with hexagon heads. The bolts are treated with a highly lubricating agent. Contact bolts are irremovable once their heads have been sheared off. The lug body is made of a high-tensile, tin-plated aluminium alloy. The internal surface of the conductor holes is grooved. The connectors are chamfered at the edges and available with or without the oil barrier (as blocked and unblocked types) depending on the application requirements. The bolted fitting featured herein was developed specifically for use in medium voltage cable accessories up to 42 kV. They may also be used in the 1 kV range. Before using mechanical connectors in cable accessories, confirm that they are suitable for the given application and if necessary consult our experts. 

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Key Features

  • Covers a wide application range from 25 mm² to 400 mm²
  • Compact design & easy to install with standard socket spanner
  • Can be used with almost every type of conductor and material
  • Torque-controlled shear head bolts guarantee an excellent electrical contact
  • Pre-engineered design for perfect fit in medium voltage cable accessories up to 42 kV
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  1. How to Properly Cut a Cable When Installing a Connector (English)

When installing the connector of a MV joint, make sure the conductor is entirely inserted in the connector: there is no space between cable insulation and connector. Otherwise, remove conductor from connector and cut to correct size.

FAQ

Frequently Asked Questions

Question: What are TE's Mechanical Connectors & Repair Sleeves used for?

Answer: Our Mechanical Connectors & Repair Sleeves can be used in low and medium voltage applications to connect or repair aluminium or copper conductors.

 

Question: What are Mechanical Connectors & Repair Sleeves made of?

Answer: Our Mechanical Connectors & Repair Sleeves are made of a tin-plated aluminium alloy body and aluminium alloy shear head bolts.

 

Question: How do I install the Mechanical Connectors & Repair Sleeves?

Answer: Our Mechanical Connectors & Repair Sleeves integrate shear head bolts, ensuring correct torque is applied to each bolt, and consequently the optimal contact force is generated to minimize connection resistance. You only need a standard wrench to tighten the shear head bolts.

 

Question: What size conductor can Mechanical Connectors & Repair Sleeves cover?

Answer: Our Mechanical Connectors & Repair Sleeves cover conductor sizes from 10 to 1000 mm².

 

Question: How much voltage can the Mechanical Connectors & Repair Sleeves handle?

Answer: Our Mechanical Connectors & Repair Sleeves described on this page were developed specifically for use in medium voltage cable accessories up to 42 kV. They may also be used in the 1 kV range.

 

Question: What is the maximum current carrying capacity of the Mechanical Connectors & Repair Sleeves?

Answer: Our Mechanical Connectors & Repair Sleeves are limited by the conductor's maximum current carrying capacity.

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Installation Technology  Shear Bolt

Configuration Features

  • Visual Inspection  Yes

  • Number of Bolts  2, 3, 4, 5, 6, 8

Electrical Characteristics

  • Voltage Class (kV) ≤ 42

Body Features

  • Primary Product Material  Aluminum Alloy, Aluminum

  • Blocked  Yes, No

  • Compatible Conductor Material  Copper, Aluminum

  • Conductor Type  Stranded, Solid, Flexible, Sector

Dimensions

  • Bolt Head Size (Across Flats) (mm) 10, 13, 17, 19, 22

  • Compatible Conductor Cross-Section Range (mm²) 10 – 35, 10 – 50, 16 – 95, 25 – 95, 25 – 70, 35 – 50, 35 – 150, 50 – 70, 50 – 95, 50 – 120, 70 – 240, 95 – 150, 95 – 300, 95 – 240, 95 – 185, 120 – 300, 120 – 240, 120 – 185, 150 – 300, 185 – 400, 240 – 300, 500 – 630, 500, 630 – 800, 1000

  • Inside Diameter Range (mm) 8.5, 12.8, 15.8, 20, 22, 24, 25.5, 30, 33, 36, 40

  • Compatible Conductor Range (AWG/kcmil) 4/0 – 600, 1000 – 1000, 2 – 300, 250 – 500, 2 – 1/0, 4/0 – 500, 4 – 2/0, 1/0 – 4/0, 4/0 – 300, 2/0 – 500, 1/0 – 2/0, 500 – 600, 4/0 – 400, 1/0 – 250, 8 – 2, 4 – 4/0

Operation/Application

  • Mechanical Connector Product Type  Connector, Mechanical Connector, Shear Bolt Connector, Junction Sleeves

Industry Standards

  • Compatible With Approved Standards Products  IEC 61238-1 Class A

Product Availability

  • Product Availability  Australia, New Zealand & Pacific Islands, China, Asia, Americas, Europe, Middle East & Africa

Reference Number

  • TE Internal Number CAT-BSM

Related Materials

Datasheets & Catalog Pages