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Overview

Jiffy Splice

The DEUTSCH Jiffy Splice is a unique, field-serviceable alternative to permanent splices. Made from the same high-quality silicone elastomer as DEUTSCH connector seals and grommets, the Jiffy Splice body houses a contact retention system that secures a mated pair of contacts in a compact environmentally sealed unit. Jiffy Splice products are easy to install and service with standard DEUTSCH tools.

Jiffy Splice products are a field-serviceable alternative to permanent splices.

With Jiffy Splice products, heavy equipment gets a splice of life for quick, reliable field service repair.

  • QUICK-FIX, ENVIRONMENTALLY SEALED REPAIR SOLUTION Field service technicians working on the jobsite often must work under harsh conditions themselves—around other functioning machines, near noise and vibration, or in difficult weather conditions or extreme temperatures. Easy-to-install solutions are ideal to minimize difficulty for the technician and machine downtime on the jobsite.

  • TOOLING AND COMPATIBILITY MINIMIZE NEED FOR ADDITIONAL CALLS - Sometimes the very nature of mobile field service management requires a technician to make additional trips—due to an unexpected mechanical issue or lack of appropriate parts or tools. Jiffy Splices require no specific tools to install.

  • DURABLE & DEPENDABLE - Jiffy Splice products are a dependable, durable solution. They can be used anywhere environmentally sealed circuit repair is needed for high-vibration applications in agriculture, construction, mining, marine, and special vehicles industries.

Series Overview

Series Overview:

  • Accepts DEUTSCH contact sizes 16 (13 amps) or 12 (25 amps)
  • Wire gauge: 12-20 AWG (6.00-0.50mm²)
  • 1 cavity arrangement
  • In-line design
  • Cylindrical body with silicone elastomeric material

 

JS-12-00:

  • Accepts size 12 DEUTSCH contacts (25 amps)
  • Compatible with 12-14 AWG wire

 

JS-16-00:

  • Accommodates 14-20 AWG wire
  • Accepts size 16 DEUTSCH contacts (13 amps)

Performance Specifications

DEUTSCH electrical connectors will stand up to the harsh environmental challenges that are common to industrial markets that require advanced performance. Proper parts, procedures, and tooling must be used.

  • Temperature: Operating at temperatures from -55° C to +125° C continuous at rated current.
  • Durability: No electrical or mechanical defects after 100 cycles of engagement and disengagement.
  • Vibration: No unlocking or unmating and exhibits no mechanical or physical damage after sinusoidal vibration levels of 20 G’s at 10 to 2000 Hz in each of the three mutually perpendicular planes. No electrical discontinuities are longer than 1 microsecond.
  • Physical Shock: No unlocking, unmating, or other unsatisfactory results during or after 50 G’s in each of three mutually perpendicular planes. No electrical discontinuities are longer than 1 microsecond. MIL-STD 202, Method 213, Condition “C”.
  • Fluid Resistance: Connectors show no damage when exposed to most fluids used in industrial applications.
  • Insulation Resistance: 1000 megohms minimum at 25° C.
  • Moisture Resistance: Properly wired and mated connections will withstand immersion under three feet of water without loss of electronic qualities or leakage.
  • Dielectric Withstanding Voltage: Current leakage is less than 2 milliamps at 1500 VAC.
  • Thermal Cycle: No cracking, chipping, or leaking after 20 test cycles from -55° C to +125° C.

SHOP THESE TERMINALS

  1. DEUTSCH Single Terminal Connector Overview & Assembly Instructions (English)

Learn about our DEUTSCH single terminal connectors, including DTHD, DTSK, and Jiffy Splice. These connectors are designed for harsh environment applications. Watch this video for an overview of the connectors and for step-by-step instructions on inserting and removing contacts, as well as mating and unmating.

Two sizes of Jiffy Splice products
Jiffy Splice products are available in two sizes.
Jiffy Splice cut away
Jiffy Splice bodies house a contact retention system.

Jiffy Splices

Key features

Part Number Size A B (min) Wire AWG Insulation O.D.
JS-12-00 12

2.500

(63.50)

.500

(12.70)

12-14

.134-.170

(3.40-4.32)

JS-16-00 16

2.465

(62.61)

.385

(9.78)

14-20

.100-.134

(2.54-3.40)

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Automotive Connector Accessory Type  Splice

Configuration Features

  • Number of Positions  1

Body Features

  • Primary Product Color  Red-Orange

  • Primary Product Material  VMQ

Usage Conditions

  • Operating Temperature Range  -55 – 125 °C [ -67 – 257 °F ]

Industry Standards

  • Compatible With Agency/Standards Products  SAE J2030

Packaging Features

  • Packaging Method  Box

  • Packaging Quantity  1000, 2500

Other

  • Serviceable  Yes

Reference Number

  • TE Internal Number CAT-D489-J562

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