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Overview

Secure, Robust, and Built for the Future

AMPSEAL robust headers

The AMPSEAL robust headers set a new standard for reliable, secure, and easy-to-use PCB connectivity in industrial, commercial and transportation applications. With new features like M3 metal bushings, enhanced security modules, and advanced vibration resistance, these headers provide long-lasting performance in even the harshest environments.


Upgrade your PCB connectivity today with AMPSEAL robust headers!

Key Benefits:

AMPSEAL robust headers

  • Enhanced Mechanical StabilityM3 metal bushings provide reinforced structure, robustness, reducing stress on PCB-mounted applications and increasing shock and vibration resistance.
  • Advanced Connection Security – The integrated security module provides secure mating, preventing connector disengagement in harsh environments such as off-road vehicles, trucks, and heavy equipment.
  • Sealed for Harsh Conditions – Designed with IP67 environmental sealing, offering protection against dust, water, and moisture intrusion, making it suited for outdoor and industrial applications.
  • Innovation for High-Vibration Environments – Engineered for secure and stable PCB connections, minimizing the risk of electrical failure due to continuous motion, mechanical shock, or impact loads.
  • Easy to Use & Install – Features an integrated latch and wedgelock, enabling a quick and reliable assembly while eliminating misalignment issues during installation.
  • Increased Power Handling – Supports contact size 1.3 mm, delivering up to 17A (gold-plated contacts) or 8A (tin-plated contacts), enabling efficient power transmission for power-hungry applications.
  • Designed for Scalability – Available in multiple cavity arrangements (8, 14, 23, and 35 positions), allowing flexibility in PCB layouts for various industrial and commercial applications.
  • Seamless Integration with AMPSEAL ConnectorsFully compatible with AMPSEAL connector receptacles and accessories, providing plug-and-play functionality without additional modifications.
  • Reliable Quality – Built with high-performance thermoplastics and precision engineering, backed by TE’s global supply chain and rigorous quality standards.

AMPSEAL Robust Headers - Built for strength, designed for security

Key Features:

AMPSEAL robust headers

 

Features Details
M3 Metal Bushings
Provides enhanced mechanical robustness and reduces PCB stress in high-vibration environments
Contact Size
1.3 mm (supports up to 17A gold, 8A tin)
Wire Compatibility
Supports 16-24 AWG (1.25-0.50 mm²) for various power and signal applications
Cavity Arrangements
Available in 8, 14, 23, and 35 positions for flexible PCB designs
Mounting Options
PCB mount with vertical and right-angle versions for various assembly requirements
Sealing & Protection
IP67-rated, resistant to moisture, dust, and contaminants
Housing Material
High-performance thermoplastic with advanced temperature and chemical resistance
Secure Mating System Integrated latch and wedgelock for error-free assembly
Compatibility Mates seamlessly with AMPSEAL connector receptacles and accessories

 

Real-world Applications:

AMPSEAL robust headers

The AMPSEAL robust headers are designed for high-performance, rugged applications in automotive, industrial, and commercial transportation, enabling secure and reliable PCB-mounted connections.

Commercial & Industrial Vehicles

  • Electric & Hybrid Trucks – Secure wire-to-board connections for powertrain, battery management, and electronic control modules.
  • Public Transportation (Buses, Rail, Metro) – PCB-mounted headers for climate control systems, lighting, and infotainment units.
  • Fleet Telematics & GPS – Secure signal transmission for real-time vehicle monitoring and navigation systems.

 

Off-Highway, Construction, & Agricultural Equipment

  • Hydraulic & Pneumatic Controls – Secure PCB connectors for engine control modules, hydraulic sensors, and fuel injection systems.
  • Smart Farming Equipment – Reliable connectivity for precision agriculture control units, automated irrigation, and crop monitoring systems.
  • Heavy Machinery & Loaders – Robust PCB-mount connectors for power distribution and operational safety systems.
  • Special Vehicles & Two-Wheelers – Emergency vehicles, golf carts, off-road recreational vehicles.

 

Industrial & Automation

  • Factory Automation & Robotics – Secure PCB-mounted connectors for motor controllers, safety interlocks, and automated systems.
  • Energy Storage & Power Distribution – Reliable power transmission for industrial battery storage and smart grid applications.
  • Portable Generators & Smart Infrastructure – Rugged PCB headers for off-grid energy solutions and critical backup power systems.

 

FAQ

Frequently Asked Questions

AMPSEAL robust headers

Q: What advantages do the AMPSEAL robust headers provide over standard AMPSEAL connector headers?

A: The M3 metal bushings improve mechanical reliability, reduce PCB stress, and provide advanced vibration resistance, making them suited for industrial, off-highway, and heavy-duty commercial vehicle applications.

 

Q: Can AMPSEAL robust headers be used in high-vibration applications like electric trucks and heavy machinery?

A: Yes! The AMPSEAL robust headers are engineered for high-vibration environments, enabling secure and stable mating in construction, agricultural, and electric vehicle applications.

 

Q: Are these headers backward-compatible with existing AMPSEAL connectors?
A: Yes, the AMPSEAL robust headers are fully compatible with AMPSEAL connectors receptacles and accessories, making them a drop-in replacement for existing AMPSEAL connector applications.

 

Q: How easy is it to use AMPSEAL robust headers in PCB-mounted applications?
A: AMPSEAL robust headers are designed for easy installation, featuring an integrated latch and wedgelock that provides secure and error-free assembly. The metal bushings simplify PCB mounting, providing precise alignment, reducing stress on the board, and preventing misalignment during installation. This easy-to-use design helps minimize assembly time and enhances reliability in demanding industrial applications.
 

 

READ MORE FREQUENTLY ASKED QUESTIONS

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • PCB Connector Type  PCB Mount Header

  • Connector System  Cable-to-Board, Wire-to-Board

  • Header Type  Fully Shrouded

  • Sealable  Yes

  • Connector & Contact Terminates To  Printed Circuit Board

  • Connector Product Type  Connector Assembly

Configuration Features

  • PCB Mount Orientation  Horizontal, Right Angle, Vertical

  • Number of Positions  8, 14, 23, 35

  • Number of Rows  3

Body Features

  • Primary Product Color  Black

Contact Features

  • Contact Mating Area Plating Material Thickness  .003 – .005 µm [ .007 µin ]

  • Contact Mating Area Plating Material  Tin (Sn)

  • Contact Type  Pin

  • Contact Current Rating (Max) (A) 8

Termination Features

  • Termination Method to PCB  Through Hole - Solder

Mechanical Attachment

  • PCB Mount Retention  With, Without

  • PCB Mount Alignment  With, Without

  • Connector Mounting Type  Board Mount, Panel Mount

  • Mating Alignment  With, Without

Housing Features

  • Centerline (Pitch)  4 mm [ .157 in ]

Usage Conditions

  • Operating Temperature Range  -40 – 105 °C [ -40 – 221 °F ]

Operation/Application

  • Circuit Application  Power & Signal

Industry Standards

  • Industry Standard  EIA

  • UL Flammability Rating  UL 94V-0

Packaging Features

  • Packaging Method  Tray, Tray/Box

Reference Number

  • TE Internal Number CAT-J04-ARH

Related Materials
No documentation available.