Efficient Hermetic Compressor Connections

Cluster blocks provide manufacturers of air conditioning and refrigeration products with a low-cost, fully insulated, electrical quick-connect to mate with hermetic compressor header pins. They feature high impact resistance to shock and abuse, and long-life performance in the presence of oils and refrigerants. Since the connectors accept pins from only one side, the danger of reversing polarity at the time of installation is minimized. Housings are available for both the interior and exterior of the compressor and accept either lead wire terminals or AMPLIVAR direct connect magnet wire terminals. TE’s cluster blocks are engineered with a low contact insertion force for easy assembly and are available on reels for high-speed application.

Cluster blocks

Product Features

Wire Size (CMA / AWG)
220 - 16,480 / 27-8
Center Pin Position Forward, Back
Max Number of Wires Magnet Wire: 3
Lead Wire: 2
Pin Size (in.)
0.090, 0.125
Wire Type
Magnet Wire (Cu / Al) & Stranded Lead Wire
Number of Positions
2-4
Terminal Material Base: Phos Bronze, Tin Brass
Plating: Tin
Max Typical Operating Temperature (°C) 125
Housing Material
PBT Polyester, Nylon
Agency Approval(s)
UL

Cluster Blocks

Glow Wire Test Compliant

TE Connectivity has consistently devoted itself to the development of products fully in compliance with GWT to help customers reach the IEC60335-1 standard. GWT versions of cluster block housings are a direct result of these activities. Using PA6(6) material, these new cluster block housings are fully compliant with both GWT and the original requirement of the cluster block. No changes in termination are required, as the new models accept the existing terminals.

 

Explore Parts: 2232327-2  2232326-2  1955415-1  171370-6 

Economy Cluster Blocks

Housings and Contacts

TE Connectivity has developed Economy cluster block housings that are used with a new pin receptacle to provide cost-effective cluster block connections for hermetic compressors. The housings are offered in both standard glass-filled PBT material and glass-filled PBT material meeting both the GWT and UL 94 V-0 requirement. 

 

Explore Parts: 2825082-1   2825082-2   2825083-1

Low Temperature Rise Cluster Block

Automated Assembly Solution

The low-temperature rise cluster block helps air conditioner manufacturers meet compressor operating temperature requirements with a quick, easy, and reliable connection. The cluster block design provides up to 28% lower temperature rise than current standard offerings. The solderless connection provides a cleaner assembly than comparable soldered solutions and the hermetic pin alignment feature supports easier automated assembly.

 

Explore Parts: 2426423-1  2392959-2

Solderless Magnet Wire Samples for Motors
Magnet Wire Sample Guide - Try before you buy!
  1. Optimize Motor Designs with Advanced Termination Solutions

Discover how manufacturers are optimizing motor designs and cutting costs with TE Connectivity’s robust portfolio of MAG-MATE and SIAMEZE terminals for Aluminum Magnet Wire. Enhance your processes with innovative termination solutions tailored to today's needs. Explore efficient magnet wire connections for motors, compressors, transformers, and other windings.

Electric Motor
Solderless Electric Motor Solutions: A case study series showing the versatility of TE's magnet wire portfolio