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Overview

Key Benefits

Heavy Duty Sealed Connector Headers

  • Enhanced Durability: Constructed with rugged thermoplastic, these connectors are designed to withstand tough industrial and commercial environments.
  • Moisture Resistance: Featuring a sealed design, they offer significant protection against moisture ingress, which is crucial for maintaining connection integrity in wet conditions.
  • Flexible Application: Available in multiple configurations and positions, these connectors provide versatility for various wire-to-board applications, accommodating different design needs.
  • Reliable Connections: The secondary lock with a poka-yoke feature helps to maintain secure and reliable connections, reducing the risk of improper assembly and enabling consistent performance.
  • Easy Installation: The vertical PCB mount orientation and comprehensive design make these connectors straightforward to install, saving time and effort during assembly.
Our Heavy Duty Sealed Connectors provide secure and reliable connections for critical industrial and commercial applications.

Key Features

Heavy Duty Sealed Connector Headers

Feature
Connector System
Wire-to-Board, Board-to-Board, Cable-to-Cable
Number of Positions
4, 6, 7, 8, 10, 15, 16, 18
Number of Rows 2
Centerline (Pitch) 6 mm (primary), 4 mm and other sizes available
PCB Mount Orientation Vertical
Sealable Yes, designed to provide a sealed connection
Housing Material PBT GF30 (glass-filled thermoplastic)
Contact Material Bronze alloy, with nickel underplating and silver or tin plating
Contact Current Rating (Max) 10A, 20A
Operating Voltage 24 VAC/VDC
Nominal Voltage Architecture 12 V
Operating Temperature Range -40°C to 140°C (-40°F to 284°F)
Flammability Rating UL 94V-0
Secondary Lock Integrated with poka-yoke feature to enable proper assembly
Connector Width 26.7 mm
Connector Height 33.2 mm
Connector Length 52.2 mm
Mounting Type PCB Mount Header

Real World Applications

Heavy Duty Sealed Connector Headers

  • Heavy Machinery Control Systems: Used in control panels and systems for construction and agricultural machinery, enabling robust and secure connections that can withstand vibration and environmental exposure.
  • Factory Automation Equipment: Integrated into automation systems for connecting sensors and actuators, providing reliable data and power transmission in high-demand manufacturing environments.
  • Industrial Power Distribution: Applied in power distribution boards and units, facilitating secure connections for various power and control circuits within industrial setups.
  • HVAC Systems: Utilized in heating, ventilation, and air conditioning systems for industrial facilities, offering durable connections that can handle moisture and temperature variations.
  • Automotive Electronics: Essential for electronic control units (ECUs) and other onboard systems in commercial vehicles like trucks and buses, providing reliable and protected connections.
  • Telematics and Infotainment Systems: Employed in telematics units and infotainment systems for commercial fleets, enabling uninterrupted communication and information flow.
  • Commercial Vehicle Lighting Systems: Used in the electrical connections for exterior and interior lighting systems, supporting secure connections that can endure road conditions and weather exposure.
  • Engine and Transmission Controls: Integrated into the engine and transmission control units, helping to maintain stable and durable connections necessary for the proper functioning of critical vehicle systems.
  • Marine Equipment: Applied in marine transportation systems for watercrafts, enabling connections that are resistant to moisture and corrosion in harsh marine environments.
  1. Heavy Duty Sealed Connector Series Overview & Assembly Instructions (English)

Learn about our rugged Heavy Duty Sealed Connector Series for harsh environment applications. Watch this video for an overview of the connectors and for step-by-step instructions on inserting and removing contacts, as well as mating and unmating.

FAQ

Heavy Duty Sealed Connector Series Headers

Q:    What is an Heavy Duty Sealed Connector ?

A:     Our Discover the Heavy Duty Sealed Connectors Series are environmentally sealed connectors designed for wire-to-wire and wire-to-device applications. The Discover the Heavy Duty Sealed Connectors are used in harsh environment applications where even a small degradation in connection may be critical.

 

Q:    What are the appropriate applications for the Heavy Duty Sealed Connector Series?

A:     Truck, Bus, Off-highway, Construction, Agriculture, Mining, Emergency Vehicles, Forestry, Recreational, Marine, Motorcycle

 

Q: How durable is the Heavy Duty Sealed Connector Series?

A: Up to 10 cycles (tin), up to 50 cycles (silver), up to 100 cycles (gold), see individual product specifications for additional details.

 

Read more FAQs about our Heavy Duty Sealed Connector Series

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Connector System  Wire-to-Board, Wire-to-Panel, Cable-to-Cable

  • Sealable  Yes

  • Connector & Contact Terminates To  Printed Circuit Board, Wire & Cable

  • Mixed & Hybrid Header  No, Yes

  • Header Type  Fully Shrouded, One Piece - IDC

  • PCB Connector Assembly Type  PCB Mount Header

Configuration Features

  • Connector Contact Load Condition  Fully Loaded

  • Number of Positions  4, 6, 7, 8, 10, 15, 16, 18

  • Number of Rows  2, 3

  • PCB Mount Orientation  Vertical

Electrical Characteristics

  • Operating Voltage (VAC) 24

  • Operating Voltage (VDC) 60

  • Voltage Rating (Max) (VDC) 24

Body Features

  • Primary Product Color  Black, Gray, Green

  • Connector & Keying Code  A, B, C, 1

Contact Features

  • Contact Current Rating (Max) (A) 10, 20

  • Contact Fabrication  Stamped & Formed

  • Contact Base Material  Bronze Alloy

  • Contact Type  Tab, Splicing Contact

  • Contact Mating Area Plating Material Finish  Matte

  • Contact Mating Area Plating Material  Silver, Silver (Ag), Tin (Sn)

  • Contact Underplating Material  Nickel

Mechanical Attachment

  • Mating Alignment  With

  • PCB Mount Retention  With

  • PCB Mount Alignment  With

  • Connector Mounting Type  Panel Mount, Board Mount

Housing Features

  • Housing Material  PBT GF30

  • Centerline (Pitch) (mm) 4, 6

  • Centerline (Pitch) (in) .157, .236, .24

Dimensions

  • Connector Height  33.8 mm [ 1.33 in ]

  • Connector Length  52.2 mm [ 2.05 in ]

  • Connector Width  26.7 mm [ 1.05 in ]

Usage Conditions

  • Operating Temperature Range  -40 – 140 °C [ -40 – 284 °F ]

  • Operating Temperature (Max)  140 °C [ 284 °F ]

Operation/Application

  • Shielded  No

  • Circuit Application  Signal, Power, Power & Signal

Industry Standards

  • UL Flammability Rating  UL 94V-0

Packaging Features

  • Packaging Method  Package, Box

  • Packaging Quantity  1, 160, 350

Reference Number

  • TE Internal Number CAT-J4A-HDSCH

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