Heavy Duty Sealed Connector Series Overview & Assembly Instructions (English)
High Performance Design
Our Heavy Duty Sealed Connector Series is designed to meet the rigorous demands of the commercial vehicle industry and off-road applications that require the highest standards of performance. Made from a rugged UL94 V-0-rated thermoplastic, Heavy Duty Sealed Connector Series have an integrated secondary lock with a poka-yoke feature that can be used for inline or flange-mounted applications in a wire-to-wire or wire-to-device configuration. Rated to IP67 and IP6K9K (when used with a backshell), Heavy Duty Sealed Connector Series are available in 5 housing sizes with 4 keying options. They are offered in arrangements ranging from 2 to 18 positions. Solutions for CAN bus architecture are also available. Accessories include backshells, protection caps, cavity plugs, and fixing slides.
Product Features
- Accepts contact sizes 6.3/4.8K (up to 40 amps), 2.8 (up to 40 amps), and 1.5K (up to 20 amps) and MCON 1.2
- 6.00-0.20 mm2
- 2, 3, 4, 6, 7, 8, 10, 12, 13, 15, 16, and 18 cavity arrangements
- In-line, flange or PCB mount
- Rectangular, thermoplastic housing
- Slide lock for mating
- An integrated secondary lock confirms contact alignment and retention
- Meet CAN Bus protocol specifications according to SAE J1939 standard
- Available accessories: Backshells, fixing slides, protection caps, blind plugs and sealing plugs
Product Benefits
- Optimize applied costs with AMP MCP 1.5K, 2.8, and 6.3/4.8K and MCON 1.2 contacts. The shared family supports a broad range of heavy-duty applications with high current capacity.
- Protect from dust, water, and overspray with up to IP69K rugged sealing capabilities.
- Easily insert and extract contacts and enjoy trouble-free maintenance with individual wire seals designed to crimp at the base of the terminal.
- Quickly verify the terminal position with the integrated secondary locking device and poka-yoke system, using a reliable assembly process.
Key Applications
As they are sealed and robust these connectors are serving multiple applications in your industrial and commercial vehicles.
Key Industries
Our heavy-duty sealed connector series is used in multiple industries thanks to its robustness and ease of installation.
Truck
Bus
Construction Equipment
Agricultural Equipment
Special Vehicle
Automotive
Material Specifications
- Flange Seal: Silicone rubber
- Seal for Secondary Locking: Silicone rubber
- Housing: Glass-filled PBT
- Secondary Locking: Glass-filled PBT
- Slide Lock: Glass-filled PBT
Performance Specifications
- Current: Up to 40 amps.
- Temperature: Operating at temperatures -40°C to +140°C.
- Durability: Up to 10 cycles (tin), up to 50 cycles (silver), and up to 100 cycles (gold), see individual product specifications for additional details.
- Insulation Resistance: 500 volts DC, test acc. to ISO 16750-2 (4.12).
- Immersion: IP67 rating, IP6K9K with cover, for tab housings with flange, only by observing mounting instructions.
- Random Vibration: No physical damage to housings and contacts, no derogation of function; the connection may not open at 177 m/s2, 94 hours for every three axes. See product specifications 108-94020 for full specifications.
- Voltage: Up to 42 volts DC.
- Dielectric Withstanding Voltage: No flashover or breakdown between adjacent contacts and outer contour of the housing permitted at 500 volts AC and 50 or 60 Hz for 60 seconds.
- Flammability: A product with UL 94 V0 rated material is available.
Heavy Duty Sealed Connector Series Dimensions
| Group | Receptacle Housing | Tab Housing | ||||
|---|---|---|---|---|---|---|
| Overall Length A | Overall Height B | Overall Width C | Overall Length D | Overall Height E | Overall Width F | |
| A | 1.23 (31.3) | 0.73 (18.5) | 1.02 (26.0) | 1.64 (47.1) | 0.75 (19.0) | 1.09 (27.6) |
| B | 1.23 (31.3) | 1.01 (25.7) | 1.19 (30.2) | 1.64 (47.1) | 1.06 (27.0) | 1.09 (27.6) |
| C | 1.23 (31.3) | 1.01 (25.7) | 1.23 (31.2) | 1.64 (47.1) | 1.06 (27.0) | 1.28 (32.6) |
| D | 1.23 (31.3) | 1.01 (25.7) | 1.54 (39.2) | 1.64 (47.1) | 1.06 (27.0) | 1.60 (40.6) |
| E | 1.23 (31.3) | 1.01 (25.7) | 2.02 (51.2) | 1.64 (47.1) | 1.06 (27.0) | 2.07 (52.6) |
