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Product Listing
PowerTube HVP-HD 1000 Plug Pre-Assemblies
The PowerTube HVP-HD 1000 Plug Pre-Assemblies is a versatile and reliable solution for high-voltage connectivity needs, providing enhanced safety, robust performance, and ease of use. Whether used in electric motors, battery packs, or power distribution systems, this housing provides secure and efficient connections, supporting the growing demands of the e-mobility market. Designed to withstand the most challenging conditions, the PowerTube HVP-HD 1000 Plug is an excellent choice for prolonging the longevity and reliability of your high-voltage connections in industrial and commercial transportation applications.
Product Features
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Operating Temperature Range : -40 – 140 °C [ -40 – 284 °F ]
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Primary Product Color : Orange
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Operating Voltage (VDC): 1000
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IP Rating : IPX9K
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Strain Relief : With
Overview
Key Benefits
PowerTube HVP-HD 1000 Plug Pre-Assemblies
- High Current and Voltage Capacity: Designed to handle up to 300 A continuous current and 1000 V, the PowerTube HVP-HD 1000 Plug provides excellent performance for high-power applications.
- Enhanced Safety Features: Equipped with High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA), the housing provides secure connections and helps prevent accidental disconnections, enhancing overall safety in high-voltage environments.
- Superior Environmental Protection: Rated with IP67 and IP6K9K protection, the plug offers exceptional resistance to dust and water ingress, making it suitable for use in harsh and demanding conditions.
- Versatile Compatibility: The plug is compatible with various wire sizes, including 35 mm², 50 mm², and 70 mm², and offers multiple color codings for easy identification and assembly.
- Robust Construction: Made from durable plastic materials, the plug is designed to withstand engine-level vibrations and extreme environmental conditions, enabling long-term reliability and durability.
- 360° Shielding: The housing provides comprehensive electromagnetic compatibility (EMC) protection with 360° shielding, safeguarding against electromagnetic interference (EMI) and enabling reliable signal integrity.
- Simplified Assembly and Installation: The modular design and user-friendly features of the housing facilitate easy and quick assembly, reducing installation time and complexity, and ultimately lowering total system cost.
- Wide Range of Applications: Suitable for a variety of high-power applications, including e-motor connectivity, battery pack integration, power distribution systems, on-board chargers, and high-power auxiliaries in industrial and commercial vehicles.
PowerTube HVP-HD 1000 Plug Pre-Assemblies provides secure, high-voltage connections with enhanced safety for industrial and commercial vehicles.
Key Features
PowerTube HVP-HD 1000 Plug Pre-Assemblies
| Feature | |
|---|---|
| Current Capacity |
Up to 300 A |
| Voltage Rating |
Up to 1000 V |
| Protection |
IP67, IP6K9K |
| Safety Features | High Voltage Interlock Loop (HVIL), Connector Position Assurance (CPA) |
| Contact Type | Female terminals |
| Wire Size Compatibility | 35 mm², 50 mm², 70 mm² |
| Shielding | 360° shielding (shield current up to 30% of the main current) |
| Vibration Resistance | ISO 16750-3 profile 7 and profile 9 |
| Color Coding | 12 color-codings |
| Corrosion Resistance | VDA 233-102 salt spray test |
| Housing Material | Durable plastic |
| Mounting Type | Bus Bar-to-Wire |
| Connector Shape | Circular |
| UL Flammability Rating | UL 94HB, UL 94V-0 |
| Operating Temperature Range | -40°C to 140°C (-40°F to 284°F) |
Real World Applications
PowerTube HVP-HD 1000 Plug Pre-Assemblies
- E-Motor Connectivity: Supports reliable connections for electric motors in industrial and commercial vehicles, promoting efficient power transfer.
- Battery Pack Integration: Facilitates secure connections for battery packs in electric and hybrid vehicles, contributing to consistent performance.
- Power Distribution Systems: Assists in distributing high voltage power across various subsystems, enhancing operational efficiency.
- On-Board Chargers: Suitable for housing female terminals in on-board charging systems, helping to maintain safe and dependable connections.
- High Power Auxiliaries: Supports auxiliary systems that require high voltage connections, such as air conditioning units and power steering systems, enhancing overall vehicle functionality.
- Inverter Connections: Provides robust housing for female terminals in inverters, supporting effective power conversion.
- Construction and Agricultural Equipment: Helps maintain reliable connections for high-power electrical systems in construction and agricultural machinery, providing operational durability.
- Public Transport Vehicles: Applicable in buses and other public transport vehicles, contributing to the reliability and safety of high voltage systems.
- Heavy-Duty Trucks: Supports high-power electrical systems in heavy-duty trucks, aiding in maintaining performance under demanding conditions.
- Marine Applications: Useful in electric marine vessels, offering reliable housing for female terminals in harsh maritime environments.
PowerTube HVP-HD 1000 Connector Series
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PowerTube HVP-HD 1400 Connector Series
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FAQ
PowerTube HVP-HD 1000 Plug Pre-Assemblies
Q: What safety features does the PowerTube HVP-HD 1000 Plug Pre-Assemblies include?
A: The PowerTube HVP-HD 1000 Plug Pre-Assemblies includes High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA) features. HVIL helps prevent high voltage circuits from engaging unless the connector is properly mated, while CPA helps secure the connection to prevent accidental disconnections.
Q: What environmental protection ratings does the PowerTube HVP-HD 1000 Plug Pre-Assemblies have?
A: This plug is rated with IP67 and IP6K9K protection, offering strong resistance to dust and water ingress. These ratings make it suitable for use in harsh environmental conditions, enabling reliable performance in industrial and commercial transportation applications.
Q: What wire sizes are compatible with the PowerTube HVP-HD 1000 Plug Pre-Assemblies?
A: The PowerTube HVP-HD 1000 Plug Pre-Assemblies is compatible with wire sizes of 35 mm², 50 mm², and 70 mm². This flexibility allows it to be used in various high-power applications, supporting reliable and efficient connections in industrial and commercial vehicles.
Features
Please review product documents or contact us for the latest agency approval information.
Product Type Features
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Primary Locking Feature Integrated in Housing
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Mixed & Hybrid Connector Yes
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Connector System Wire-to-Panel
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Sealable Yes
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Connector & Housing Type Housing for Female Terminals
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Connector & Contact Terminates To Wire & Cable
Configuration Features
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Number of Positions 1
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Number of Rows 1
Electrical Characteristics
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Operating Voltage (VDC) 1000
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Operating Voltage (VAC) 1000
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Nominal Voltage Architecture (V) 1000
Body Features
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Primary Product Color Orange
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Cable Exit Angle 180°
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Connector & Keying Code E, J, F, A, M, G, L, B, C, H, K, D
Contact Features
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Mating Pin Diameter 10 mm [ .4 in ]
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Contact Size 10mm
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Contact Type Socket
Mechanical Attachment
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Strain Relief With
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Terminal Position Assurance Yes
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Mating Alignment Type Polarization
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Connector Mounting Type Cable Mount (Free-Hanging)
Housing Features
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Housing Material PA GF
Usage Conditions
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Operating Temperature Range -40 – 140 °C [ -40 – 284 °F ]
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Operating Temperature (Max) 140 °C [ 284 °F ]
Operation/Application
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Circuit Application Power
Industry Standards
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IP Rating IPX9K
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UL Flammability Rating UL 94V-0
Other
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Connector Position Assurance Capable Yes
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Serviceable Yes
Reference Number
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TE Internal Number CAT-AQ4-HFFTH1000
Related Materials
No documentation available.
