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Overview

Key Benefits

PowerTube HVP-HD 1400 180º Headers

  • High Current Capacity: Supports up to 580 A continuous current, making it suitable for demanding high-power applications.
  • Enhanced Safety: Features HVIL and CPA for secure and safe connections, reducing the risk of accidental disconnections.
  • Reliable Performance: Provides consistent performance with IP67 and IP6K9K protection against dust and water ingress.
  • Modular Design: Available in multiple configurations and orientations (180º), offering flexibility for various application needs.
  • Robust Construction: Withstands engine-level vibration and harsh environmental conditions, promoting long-term durability.
  • Efficient Cable Management: 180º orientation aids in efficient cable routing, reducing strain on wires.
  • Wide Compatibility: Accommodates larger wire sizes (70 mm² to 150 mm²) and offers multiple color codings for easy identification.
  • High EMC Performance: 360° shielding protects against electromagnetic interference, supporting reliable signal integrity.
PowerTube HVP-HD 1400 180º Headers offer high current and voltage connectivity with enhanced safety features for industrial and commercial vehicles.

Key Features

PowerTube HVP-HD 1400 180º Headers

Feature
Orientation
180º
Current Capacity
Up to 580 A
Voltage Rating Up to 1000 V
Protection IP67, IP6K9K
Safety Features High Voltage Interlock Loop (HVIL), Connector Position Assurance (CPA)
Contact Type Tab
Contact Size 14 mm round pin
Wire Size Compatibility 70 mm², 95 mm², 120 mm², 150 mm²
Shielding 360° shielding (shield current up to 30% of the main current)
Vibration Resistance ISO 16750-3 profile 7 and profile 9
Number of Positions 1/2/3 pin on the header side, 1 pin on the connector side
Color Coding 12 color-codings
Corrosion Resistance VDA 233-102 salt spray test
Mounting Type Bus Bar-to-Wire
Mating Alignment Keyed, Polarization Rib
Termination Method Crimp
Connector Shape Circular
Primary Product Color Black, Gray, Green
UL Flammability Rating UL 94HB, UL 94V-0
Operating Temperature Range -40°C to 140°C (-40°F to 284°F)

Real World Applications

PowerTube HVP-HD 1400 180º Headers

  • Heavy-Duty E-Motor Connectivity: Supports electric motors in industrial and commercial vehicles with higher current needs, handling up to 580 A compared to 300 A in the HVP-HD 1000. Suitable for large electric motors requiring robust and high-power connections.
  • Large Battery Pack Integration: Facilitates connections for larger battery packs in electric and hybrid vehicles, accommodating wire sizes up to 150 mm². Suitable for applications where high energy storage and delivery are critical.
  • High-Capacity Power Distribution Systems: Supports the distribution of higher voltage power across various subsystems, enabling efficient and safe operation. Designed for systems requiring greater current capacity and higher power distribution.
  • High-Power On-Board Chargers: Connects high-power on-board charging systems, promoting safe and reliable battery charging for larger vehicles. Provides the necessary current handling for faster and more efficient charging.
  • High-Power Auxiliaries: Supports auxiliary systems requiring high current connections, such as advanced air conditioning units and power steering systems in larger vehicles. Handles higher current loads, providing reliable operation of power-intensive auxiliary systems.
  • Inverter Connections for High-Power Systems: Provides secure and efficient connections for high-power inverters in electric and hybrid vehicles. Supports higher power conversion needs, essential for larger and more powerful inverter systems.
  • Construction and Agricultural Equipment: Provides durable and secure connections for high-power electrical systems in large construction and agricultural machinery. Handles the higher power requirements of heavy-duty equipment, making it suitable for rugged environments.
  • Public Transport Vehicles: Suitable for buses and other public transport vehicles, providing reliable and safe high-voltage connections for larger electrical systems. Supports the higher current demands of public transport systems, providing efficient operation.
  • Heavy-Duty Trucks: Supports high-power electrical systems in heavy-duty trucks, enhancing performance under demanding conditions. Accommodates the higher current and voltage needs of larger trucks, enabling robust and reliable connections.
  • Marine Applications: Applicable in electric marine vessels, providing robust and reliable high-voltage connections in harsh maritime environments. Designed to handle higher power requirements for large marine vessels, providing secure and efficient power distribution.
FAQ

PowerTube HVP-HD 1400 180º Headers

Q:    What makes the PowerTube HVP-HD 1400 180º Headers suitable for high-current applications?

A:    The PowerTube HVP-HD 1400 180º Headers are designed to handle up to 580 A continuous current, accommodating larger wire sizes (70 mm² to 150 mm²). This makes them suitable for high-current applications in industrial and commercial vehicles.

 

Q:    How do the safety features of the PowerTube HVP-HD 1400 180º Headers enhance their reliability?

A:    The headers include High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA). HVIL helps prevent high voltage circuits from engaging unless the connector is properly mated, while CPA prevents accidental disconnections, enhancing overall safety and reliability.

 

Q:    In what environments can the PowerTube HVP-HD 1400 180º Headers be used?

A:    With IP67 and IP6K9K protection ratings, the PowerTube HVP-HD 1400 180º Headers are designed to withstand harsh environments, including exposure to dust and water. This makes them suitable for various applications in industrial and commercial transportation, such as construction equipment, public transport vehicles, and marine applications.

 

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Features

Please review product documents or contact us for the latest agency approval information.  

Electrical Characteristics

  • Operating Voltage (VDC) 1000

  • Nominal Voltage Architecture (V) 1000

  • Operating Voltage (VAC) 1000

Body Features

  • Connector & Keying Code  J/K, A/B, G, C, B, E/F, A/B/C, K/L/M, M, D/E/F, K, A-B, C-D, L/M, J, G/H/J, C/D, A, G/H, E, D, H, L, F

  • Primary Product Color  Brown, Orange, Black, Purple, Yellow, Red, Green, Natural, Blue

Mechanical Attachment

  • Mating Alignment Type  Polarization

  • PCB Mount Retention  Without

  • PCB Mount Alignment  Without

  • Connector Mounting Type  Panel Mount

  • Mating Alignment  With

Product Type Features

  • Connector Shape  Circular

  • Connector System  Bus Bar-to-Wire

  • Header Type  Header & Push-Push Assembly, Fully Shrouded

  • Sealable  Yes

  • Connector & Contact Terminates To  Bus Bar

Contact Features

  • Mating Pin Diameter  14 mm [ .55 in ]

  • Contact Mating Area Plating Material  Silver (Ag)

  • Contact Type  Pin

Usage Conditions

  • Operating Temperature (Max)  140 °C [ 284 °F ]

  • Operating Temperature Range  -40 – 140 °C [ -40 – 284 °F ]

Industry Standards

  • IP Rating  IP6K9K

  • UL Flammability Rating  UL 94V-0

Configuration Features

  • PCB Mount Orientation  Vertical

  • Number of Positions  3, 1, 2

  • Number of Rows  1

Termination Features

  • Termination Method to PCB  Through Hole - Screw

Housing Features

  • Centerline (Pitch)  47 mm [ 1.85 in ]

Operation/Application

  • Circuit Application  Power

Packaging Features

  • Packaging Method  Tray

Other

  • EU RoHS Compliance  Compliant

  • EU ELV Compliance  Compliant

Reference Number

  • TE Internal Number CAT-AQ4-HHD1400180

Related Materials
No documentation available.