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Product Listing
PowerTube HVP-HD 1400 90º Headers
Introducing the PowerTube HVP-HD 1400 90º Headers, engineered to provide high current and high voltage connectivity with a space-saving 90-degree design. These robust connectors support up to 580 A continuous current and 1000 V, offering reliable and secure connections for demanding industrial and commercial vehicle applications. With features like IP67 and IP6K9K protection, High Voltage Interlock Loop (HVIL), and Connector Position Assurance (CPA), the PowerTube HVP-HD 1400 90º Headers enhance safety and performance in harsh environments.
Product Features
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Connector System : Bus Bar-to-Wire
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Number of Positions : 3, 1, 2
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Number of Rows : 1
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Centerline (Pitch) : 47 mm [ 1.85 in ]
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Header Type : Header & Push-Push Assembly, Fully Shrouded
Overview
Key Benefits
PowerTube HVP-HD 1400 90º Headers
- High Current Capacity: Supports up to 580 A continuous current, suitable for demanding high-power applications.
- Space-Saving Design: Right-angle design simplifies cable routing, reducing bending and potential strain on wires, enhancing durability and reliability.
- Enhanced Safety: Features High Voltage Interlock Loop (HVIL) to help prevent high voltage circuits from engaging unless properly mated. Includes Connector Position Assurance (CPA) to help prevent accidental disconnections, enhancing connection security.
- Reliable Performance: Provides consistent performance with IP67 and IP6K9K protection against dust and water ingress. Withstands harsh environmental conditions, providing long-term durability in demanding applications.
- Modular and Flexible Design: Offers multiple configurations and orientations, providing flexibility for various application needs. Compatible with larger wire sizes (70 mm² to 150 mm²), accommodating high-power requirements.
- High EMC Performance: 360° shielding protects against electromagnetic interference, supporting reliable signal integrity.
- Robust Construction: Designed to withstand engine-level vibration, making it suitable for heavy-duty industrial and commercial vehicles.
- Wide Range of Applications: Suitable for high-power e-motor connectivity, large battery pack integration, and high-capacity power distribution systems. Suitable for use in construction equipment, public transport vehicles, and marine applications, where higher power handling is required.
PowerTube HVP-HD 1400 90º Headers offer high-current, high-voltage connectivity for industrial and commercial vehicles in a space-saving design.
Key Features
PowerTube HVP-HD 1400 90º Headers
| Feature | |
|---|---|
| Orientation |
90º |
| Current Capacity |
Up to 580 A |
| Voltage Rating | Up to 1000 V |
| Protection | IP67, IP6K9K |
| Safety Features | High Voltage Interlock Loop (HVIL), Connector Position Assurance (CPA) |
| Contact Type | Tab |
| Contact Size | 14 mm round pin |
| Wire Size Compatibility | 70 mm², 95 mm², 120 mm², 150 mm² |
| Shielding | 360° shielding (shield current up to 30% of the main current) |
| Vibration Resistance | ISO 16750-3 profile 7 and profile 9 |
| Number of Positions | 1/2/3 pin on the header side, 1 pin on the connector side |
| Color Coding | 12 color-codings |
| Corrosion Resistance | VDA 233-102 salt spray test |
| Mounting Type | Bus Bar-to-Wire |
| Mating Alignment | Keyed, Polarization Rib |
| Termination Method | Crimp |
| Connector Shape | Circular |
| Primary Product Color | Black, Gray, Green |
| UL Flammability Rating | UL 94HB, UL 94V-0 |
| Operating Temperature Range | -40°C to 140°C (-40°F to 284°F) |
Real World Applications
PowerTube HVP-HD 1400 90º Headers
- High-Power E-Motor Connectivity: Supports electric motors with high current needs up to 580 A. The 90º orientation provides efficient cable management, reducing strain and space requirements in motor compartments.
- Large Battery Pack Integration: Facilitates connections for large battery packs in electric and hybrid vehicles. The right-angle design helps in tight battery compartments, optimizing space usage and simplifying cable routing.
- High-Capacity Power Distribution Systems: Distributes high voltage power across various subsystems, supporting up to 580 A. The 90º headers fit neatly in power distribution units, reducing cable bending and potential points of failure.
- High-Power On-Board Chargers: Connects high-power on-board charging systems, promoting efficient battery charging.The space-saving 90º orientation is suitable for compact charger installations, allowing for more efficient layout designs.
- High Power Auxiliaries: Supports auxiliary systems requiring high current connections, such as advanced air conditioning units and power steering systems. The 90º angle allows for better space utilization and easier maintenance access in auxiliary systems.
- Inverter Connections for High-Power Systems: Provides secure connections for high-power inverters in electric and hybrid vehicles. The right-angle design minimizes the footprint, fitting seamlessly into compact inverter assemblies.
- Construction and Agricultural Equipment: Provides durable connections for high-power electrical systems in large construction and agricultural machinery. The 90º headers facilitate efficient cable routing in confined spaces, enhancing durability and reliability.
- Public Transport Vehicles: Suitable for buses and other public transport vehicles, offering high current connections for large electrical systems. The 90º orientation aids in space-saving and organized cable management within the vehicle's electrical compartments.
- Heavy-Duty Trucks: Supports high-power electrical systems in heavy-duty trucks, handling up to 580 A. The 90º headers are designed for excellent space utilization and efficient cable routing in large, complex truck electrical systems.
- Marine Applications: Applicable in electric marine vessels, providing robust high voltage connections in harsh maritime environments. The right-angle design helps in confined marine environments, simplifying cable management and enabling reliable connections.
PowerTube HVP-HD 1000 Connector Series
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PowerTube HVP-HD 1400 Connector Series
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FAQ
PowerTube HVP-HD 1400 90º Headers
Q: What benefits does the 90º orientation of the PowerTube HVP-HD 1400 90º Headers provide?
A: The 90º orientation offers space-saving benefits, making it suitable for compact installations. It also simplifies cable routing, reducing bending and potential strain on wires, which can enhance the durability and reliability of the connections in tight or constrained spaces.
Q: How do the safety features of the PowerTube HVP-HD 1400 90º Headers improve connection security?
A: The headers include High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA). HVIL helps prevent high voltage circuits from engaging unless the connector is properly mated, while CPA prevents accidental disconnections, enhancing overall safety and reliability.
Q: In what environments can the PowerTube HVP-HD 1400 90º Headers be used?
A: With IP67 and IP6K9K protection ratings, the PowerTube HVP-HD 1400 90º Headers are designed to withstand harsh environments, including exposure to dust and water. This makes them suitable for various applications in industrial and commercial transportation, such as construction equipment, public transport vehicles, and marine applications.
Features
Please review product documents or contact us for the latest agency approval information.
Electrical Characteristics
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Operating Voltage (VDC) 1000
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Nominal Voltage Architecture (V) 1000
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Operating Voltage (VAC) 1000
Body Features
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Connector & Keying Code J/K, A/B, G, C, B, E/F, A/B/C, K/L/M, M, D/E/F, K, A-B, C-D, L/M, J, G/H/J, C/D, A, G/H, E, D, H, L, F
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Primary Product Color Brown, Orange, Black, Red - Green, Purple, Yellow, Red, Green, Natural, Blue
Mechanical Attachment
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Mating Alignment Type Polarization
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PCB Mount Retention Without
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PCB Mount Alignment Without
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Connector Mounting Type Panel Mount
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Mating Alignment With
Product Type Features
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Connector Shape Circular
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Connector System Bus Bar-to-Wire
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Header Type Header & Push-Push Assembly, Fully Shrouded
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Sealable Yes
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Connector & Contact Terminates To Bus Bar
Contact Features
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Mating Pin Diameter 14 mm [ .55 in ]
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Contact Mating Area Plating Material Silver (Ag)
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Contact Type Pin
Usage Conditions
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Operating Temperature (Max) 140 °C [ 284 °F ]
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Operating Temperature Range -40 – 140 °C [ -40 – 284 °F ]
Industry Standards
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IP Rating IP6K9K
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UL Flammability Rating UL 94V-0
Configuration Features
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Number of Positions 3, 1, 2
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Number of Rows 1
Termination Features
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Termination Method to PCB Through Hole - Screw
Housing Features
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Centerline (Pitch) 47 mm [ 1.85 in ]
Operation/Application
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Circuit Application Power
Packaging Features
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Packaging Method Tray, Container
Other
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EU RoHS Compliance Compliant
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EU ELV Compliance Compliant
Reference Number
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TE Internal Number CAT-AQ4-HHD140090
Related Materials
No documentation available.
