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Product Listing
PowerTube HVP-HD 1000 180º Headers
The PowerTube HVP-HD 1000 180º Headers are fully shrouded PCB mount headers that provide reliable and secure connectivity for high-power e-mobility applications in industrial and commercial vehicles. They are designed to handle large electrical loads of up to 300 A and 1000 V, making them suitable for applications that require strong performance, modularity, and scalability.
Product Features
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PCB Mount Orientation : Vertical
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Connector System : Bus Bar-to-Wire
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Number of Positions : 3, 1, 2
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Number of Rows : 1
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Centerline (Pitch) : 36 mm [ 1.417 in ]
Overview
Key Benefits
PowerTube HVP-HD 1000 180º Headers
- High Reliability: Enables consistent performance with IP67 and IP6K9K protection against dust and water ingress.
- High Current Capacity: Supports up to 300 A continuous current, making it suitable for high-power applications.
- Enhanced Safety: Features High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA) for secure and safe connections.
- Modular Design: Available in multiple configurations and orientations (180º), providing flexibility in various application needs.
- Robust Construction: Withstands engine-level vibration and harsh environmental conditions, enabling long-term durability.
- Simplified Assembly: Circular design and modularity simplify cable routing and connector assembly, reducing total system cost.
- Wide Compatibility: Accommodates various wire sizes (35 mm² to 70 mm²) and offers multiple color codings for easy identification.
- High EMC Performance: 360° shielding protects against electromagnetic interference, providing reliable signal integrity.
- Versatile Application: Suitable for e-motor connectivity, battery pack integration, power distribution systems, and high-power auxiliaries.
PowerTube HVP-HD 1000 180º Headers provide reliable, high-voltage connectivity for industrial and commercial vehicles.
Key Features
PowerTube HVP-HD 1000 180º Headers
| Feature | |
|---|---|
| Orientation |
180º |
| Current Capacity |
Up to 300 A |
| Voltage Rating | Up to 1000 V |
| Protection | IP67, IP6K9K |
| Safety Features | High Voltage Interlock Loop (HVIL), Connector Position Assurance (CPA) |
| Contact Type | Tab |
| Contact Size | 10 mm round pin |
| Wire Size Compatibility | 35 mm², 50 mm², 70 mm² |
| Shielding | 360° shielding (shield current up to 30% of the main current) |
| Vibration Resistance | ISO 16750-3 profile 7 and profile 9 |
| Number of Positions | 1/2/3 pin on the header side, 1 pin on the connector side |
| Color Coding | 12 color-codings |
| Corrosion Resistance | VDA 233-102 salt spray test |
| Mounting Type | Bus Bar-to-Wire |
| Mating Alignment | Keyed, Polarization Rib |
| Termination Method | Crimp |
| Connector Shape | Circular |
| Primary Product Color | Black, Gray, Green |
| UL Flammability Rating | UL 94HB, UL 94V-0 |
| Operating Temperature Range | -40°C to 140°C (-40°F to 284°F) |
Real World Applications
PowerTube HVP-HD 1000 180º Headers
- E-Motor Connectivity: Provides robust and reliable connections for electric motors in industrial and commercial vehicles, enabling efficient power transfer.
- Battery Pack Integration: Enables secure and high-performance connections for battery packs in electric and hybrid vehicles, maintaining operational integrity.
- Power Distribution Systems: Facilitates efficient and safe distribution of high voltage power across various subsystems within the vehicle.
- On-Board Chargers: Excellent for connecting on-board charging systems, providing reliable and safe charging of vehicle batteries.
- High Power Auxiliaries: Supports auxiliary systems that require high voltage connections, such as air conditioning units, power steering systems, and more.
- Inverter Connections: Provides secure and efficient connections for inverters in electric and hybrid vehicles, supporting their power conversion needs.
- Construction and Agricultural Equipment: Provides reliable connectivity for high-power electrical systems in construction and agricultural machinery.
- Public Transport Vehicles: Suitable for buses and other public transport vehicles, providing durable and safe connections for high-voltage systems.
PowerTube HVP-HD 1000 Connector Series
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PowerTube HVP-HD 1400 Connector Series
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FAQ
PowerTube HVP-HD 1000 180º Headers
Q: What are the key safety features of the PowerTube HVP-HD 1000 180º Headers?
A: The PowerTube HVP-HD 1000 180º Headers include High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA) to enhance safety. HVIL confirms that high voltage circuits are not engaged unless the connector is properly mated, while CPA provides additional security by preventing accidental disconnections.
Q: What protection ratings do the PowerTube HVP-HD 1000 180º Headers have?
A: The PowerTube HVP-HD 1000 180º Headers are rated with IP67 and IP6K9K protection. This means they are highly resistant to dust and water ingress, making them suitable for use in harsh environmental conditions commonly encountered in industrial and commercial vehicles.
Q: What wire sizes are compatible with the PowerTube HVP-HD 1000 180º Headers?
A: The PowerTube HVP-HD 1000 180º Headers are compatible with wire sizes ranging from 35 mm² to 70 mm². This flexibility allows them to be used in a variety of high-power applications, providing secure and efficient connections in industrial and commercial vehicles.
Features
Please review product documents or contact us for the latest agency approval information.
Electrical Characteristics
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Operating Voltage (VDC) 1000
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Nominal Voltage Architecture (V) 1000
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Operating Voltage (VAC) 1000
Body Features
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Connector & Keying Code J/K, A/B, G, C, B, E/F, A/B/C, K/L/M, M, D/E/F, K, AB, L/M, J, G/H/J, CD, C/D, A, G/H, E, D, H, L, F
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Primary Product Color Brown, Orange, Green & Yellow, Black, Purple, Yellow, Red, Green, Natural, Blue
Contact Features
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Mating Pin Diameter (mm) 10
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Mating Pin Diameter (in) .04, .393
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Contact Mating Area Plating Material Silver, Silver (Ag)
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Contact Type Pin
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Contact Current Rating (Max) (A) 500
Mechanical Attachment
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Mating Alignment Type Polarization
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PCB Mount Retention Without
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Connector Mounting Type Panel Mount
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Mating Alignment With
Product Type Features
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Connector Shape Circular
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Connector System Bus Bar-to-Wire
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Header Type Header & Push-Push Assembly, Fully Shrouded
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Sealable Yes
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Connector & Contact Terminates To Bus Bar
Usage Conditions
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Operating Temperature (Max) 140 °C [ 284 °F ]
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Operating Temperature Range -40 – 140 °C [ -40 – 284 °F ]
Industry Standards
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IP Rating IP6K9K, IPX9K
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UL Flammability Rating UL 94V-0
Configuration Features
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PCB Mount Orientation Vertical
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Number of Positions 3, 1, 2
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Number of Rows 1
Termination Features
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Termination Method to PCB Through Hole - Screw
Housing Features
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Centerline (Pitch) 36 mm [ 1.417 in ]
Operation/Application
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Circuit Application Power & Signal, Power
Packaging Features
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Packaging Method Container, Carton
Other
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EU RoHS Compliance Compliant
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EU ELV Compliance Compliant
Reference Number
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TE Internal Number CAT-AQ4-HHD1000180
Related Materials
No documentation available.
