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Overview

Key Benefits

PowerTube HVP-HD 1400 Plug Pre-Assemblies

  • Higher Power Capacity: Supports up to 580 A continuous current, suitable for demanding high-power applications.
  • Enhanced Safety: Features HVIL and CPA for secure and safe connections, reducing the risk of accidental disconnections.
  • Reliable Performance: Provides consistent performance with IP67 and IP6K9K protection against dust and water ingress.
  • Flexible Compatibility: Accommodates larger wire sizes (70 mm² to 150 mm²), offering versatility for various applications.
  • Simplified Assembly: Designed for ease of use with modular components, reducing installation time and complexity.
  • High EMC Performance: 360° shielding protects against electromagnetic interference, supporting reliable signal integrity.
  • Robust Construction: Withstands engine-level vibration and harsh environmental conditions, promoting long-term durability.
PowerTube HVP-HD 1400 Plug Pre-Assemblies provides high-current, high-voltage connections for industrial and commercial vehicles, enhancing safety and durability.

Key Features

PowerTube HVP-HD 1400 Plug Pre-Assemblies

Feature
Current Capacity
Up to 580 A
Voltage Rating
Up to 1000 V
Protection
IP67, IP6K9K 
Safety Features High Voltage Interlock Loop (HVIL), Connector Position Assurance (CPA)
Contact Type Female terminals
Wire Size Compatibility 70 mm², 95 mm², 120 mm², 150 mm²
Shielding 360° shielding (shield current up to 30% of the main current)
Vibration Resistance ISO 16750-3 profile 7 and profile 9
Color Coding 12 color-codings
Corrosion Resistance VDA 233-102 salt spray test
Housing Material Durable plastic
Mounting Type Bus Bar-to-Wire
Connector Shape Circular
UL Flammability Rating UL 94HB, UL 94V-0
Operating Temperature Range -40°C to 140°C (-40°F to 284°F)

Real World Applications

PowerTube HVP-HD 1400 Plug Pre-Assemblies

  • High-Power E-Motor Connectivity: Supports reliable connections for electric motors with high current needs up to 580 A.
  • Large Battery Pack Integration: Facilitates secure connections for larger battery packs in electric and hybrid vehicles.
  • High-Capacity Power Distribution Systems: Provides efficient and safe distribution of high voltage power across various subsystems.
  • High-Power On-Board Chargers: Connects high-power on-board charging systems, promoting safe and reliable battery charging.
  • High Power Auxiliaries: Supports auxiliary systems requiring high current connections, such as advanced air conditioning units and power steering systems.
  • Inverter Connections for High-Power Systems: Provides robust housing for female terminals in high-power inverters.
  • Construction and Agricultural Equipment: Enables durable and secure connections for high-power electrical systems in large machinery.
  • Public Transport Vehicles: Suitable for buses and other public transport vehicles, offering reliable and safe high voltage connections.
  • Heavy-Duty Trucks: Supports high-power electrical systems in heavy-duty trucks, enhancing performance under demanding conditions.
  • Marine Applications: Applicable in electric marine vessels, providing robust high voltage connections in harsh maritime environments.
FAQ

PowerTube HVP-HD 1400 Plug Pre-Assemblies

Q:    What makes the PowerTube HVP-HD 1400  HVP-HD 1400 suitable for high current applications?

A:    The PowerTube HVP-HD 1400  HVP-HD 1400 is designed to handle up to 580 A continuous current, accommodating larger wire sizes (70 mm² to 150 mm²). This makes it suitable for demanding high-power applications in industrial and commercial vehicles.

 

Q:    How do the safety features of the PowerTube HVP-HD 1400 Plug enhance connection security?

A:    The plug includes High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA). HVIL helps prevent high voltage circuits from engaging unless the connector is properly mated, while CPA helps prevent accidental disconnections, enhancing overall safety and reliability.

 

Q:    In what environments can the PowerTube HVP-HD 1400  HVP-HD 1400 be used?

A:    With IP67 and IP6K9K protection ratings, the PowerTube HVP-HD 1400  HVP-HD 1400 is designed to withstand harsh environments, including exposure to dust and water. This makes it suitable for various applications in industrial and commercial transportation, such as construction equipment, public transport vehicles, and marine applications.

 

READ MORE FAQS ABOUT POWERTUBE CONNECTORS

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Primary Locking Feature  Integrated in Housing

  • Mixed & Hybrid Connector  Yes

  • Connector System  Wire-to-Panel

  • Sealable  Yes

  • Connector & Housing Type  Housing for Female Terminals

  • Connector & Contact Terminates To  Wire & Cable

Configuration Features

  • Number of Positions  1

  • Number of Rows  1

Electrical Characteristics

  • Operating Voltage (VDC) 1000

  • Operating Voltage (VAC) 1000

  • Nominal Voltage Architecture (V) 1000

Body Features

  • Primary Product Color  Orange

  • Cable Exit Angle  180°

  • Connector & Keying Code  E, J, F, A, M, G, L, B, C, H, K, D

Contact Features

  • Mating Pin Diameter (mm) 10, 14

  • Mating Pin Diameter (in) .4, .55

  • Contact Size  10mm

  • Contact Type  Socket

Mechanical Attachment

  • Strain Relief  With

  • Terminal Position Assurance  Yes

  • Mating Alignment Type  Polarization

  • Connector Mounting Type  Cable Mount (Free-Hanging)

Housing Features

  • Housing Material  PA GF

Usage Conditions

  • Operating Temperature Range  -40 – 140 °C [ -40 – 284 °F ]

  • Operating Temperature (Max)  140 °C [ 284 °F ]

Operation/Application

  • Circuit Application  Power

Industry Standards

  • IP Rating  IPX9K

  • UL Flammability Rating  UL 94V-0

Other

  • Connector Position Assurance Capable  Yes

  • Serviceable  Yes

Reference Number

  • TE Internal Number CAT-AQ4-HFFTH1400

Related Materials
No documentation available.