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Product Listing
PowerTube HVP-HD 1000 90º Headers
The PowerTube HVP-HD 1000 90º Headers offer a right-angle design for efficient and space-saving high-voltage connectivity in industrial and commercial vehicles. These connectors are built to handle up to 300 A continuous current and 1000 V, providing robust and reliable connections. With features like IP67 and IP6K9K protection, High Voltage Interlock Loop (HVIL), and Connector Position Assurance (CPA), the PowerTube HVP-HD 1000 90º Headers provide safe and secure operations in demanding environments. Suitable for applications including e-motor connectivity, battery pack integration, and power distribution systems, these connectors offer modularity, scalability, and simplified assembly.
Product Features
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Connector System : Bus Bar-to-Wire
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Number of Positions : 3, 1, 2
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Number of Rows : 1
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Centerline (Pitch) : 36 mm [ 1.417 in ]
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Header Type : Header & Push-Push Assembly, Fully Shrouded
Overview
Key Benefits
PowerTube HVP-HD 1000 90º Headers
- Space-Saving Design: The 90º orientation reduces the connector’s footprint, making it suitable for compact installations.
- Efficient Cable Management: Right-angle configuration simplifies cable routing, reducing bending and potential strain on wires.
- High Reliability: Provides consistent performance with IP67 and IP6K9K protection against dust and water ingress.
- Enhanced Safety: Features High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA) for secure connections.
- High Current Capacity: Supports up to 300 A continuous current, suitable for high-power applications.
- Modular Design: Offers multiple configurations and orientations, providing flexibility in various application needs.
- Robust Construction: Withstands engine-level vibration and harsh environmental conditions, providing long-term durability.
- Wide Compatibility: Accommodates various wire sizes (35 mm² to 70 mm²) and multiple color codings for easy identification.
- High EMC Performance: 360° shielding protects against electromagnetic interference, providing reliable signal integrity.
PowerTube HVP-HD 1000 90º Headers deliver efficient, space-saving high voltage connectivity with enhanced safety for industrial and commercial vehicles.
Key Features
PowerTube HVP-HD 1000 90º Headers
| Feature | |
|---|---|
| Orientation |
90º |
| Current Capacity |
Up to 300 A |
| Voltage Rating | Up to 1000 V |
| Protection | IP67, IP6K9K |
| Safety Features | High Voltage Interlock Loop (HVIL), Connector Position Assurance (CPA) |
| Contact Type | Tab |
| Contact Size | 10 mm round pin |
| Wire Size Compatibility | 35 mm², 50 mm², 70 mm² |
| Shielding | 360° shielding (shield current up to 30% of the main current) |
| Vibration Resistance | ISO 16750-3 profile 7 and profile 9 |
| Number of Positions | 1/2/3 pin on the header side, 1 pin on the connector side |
| Color Coding | 12 color-codings |
| Corrosion Resistance | VDA 233-102 salt spray test |
| Mounting Type | Bus Bar-to-Wire |
| Mating Alignment | Keyed, Polarization Rib |
| Termination Method | Crimp |
| Connector Shape | Circular |
| Primary Product Color | Black, Gray, Green |
| UL Flammability Rating | UL 94HB, UL 94V-0 |
| Operating Temperature Range | -40°C to 140°C (-40°F to 284°F) |
Real World Applications
PowerTube HVP-HD 1000 90º Headers
- E-Motor Connectivity: Provides robust and space-saving connections for electric motors in industrial and commercial vehicles.
- Battery Pack Integration: Provides secure and efficient connections for battery packs in electric and hybrid vehicles.
- Power Distribution Systems: Facilitates efficient and safe distribution of high voltage power across various subsystems within the vehicle.
- On-Board Chargers: Suitable for connecting on-board charging systems, enabling reliable and safe charging of vehicle batteries.
- High Power Auxiliaries: Supports auxiliary systems that require high voltage connections, such as air conditioning units, power steering systems, and more.
- Inverter Connections: Provides secure and efficient connections for inverters in electric and hybrid vehicles, supporting their power conversion needs.
- Construction and Agricultural Equipment: Enables reliable connectivity for high-power electrical systems in construction and agricultural machinery.
- Public Transport Vehicles: Suitable for buses and other public transport vehicles, providing durable and safe connections for high voltage systems.
- Heavy-Duty Trucks: Supports high-power electrical systems in heavy-duty trucks, providing reliable performance under demanding conditions.
- Marine Applications: Applicable in electric marine vessels, offering reliable and safe high voltage connections in harsh maritime environments.
PowerTube HVP-HD 1000 Connector Series
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PowerTube HVP-HD 1400 Connector Series
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FAQ
PowerTube HVP-HD 1000 90º Headers
Q: What advantages does the 90º orientation of the PowerTube HVP-HD 1000 90º Headers offer?
A: The 90º orientation provides several advantages, including space-saving benefits and more efficient cable management. It simplifies cable routing, reducing bending and potential strain on wires, which can enhance the durability and reliability of the connections in compact or constrained spaces.
Q: What safety features are included in the PowerTube HVP-HD 1000 90º Headers?
A: The PowerTube HVP-HD 1000 90º Headers are equipped with High Voltage Interlock Loop (HVIL) and Connector Position Assurance (CPA) features. HVIL guarantees that high-voltage circuits are not engaged unless the connector is properly mated, while CPA prevents accidental disconnections, enhancing overall safety.
Q: In what applications are the PowerTube HVP-HD 1000 90º Headers most commonly used?
A: These headers are suitable for a variety of high-power applications, including e-motor connectivity, battery pack integration, power distribution systems, on-board chargers, and high power auxiliaries. They are well-suited for use in industrial and commercial vehicles, such as electric and hybrid vehicles, construction and agricultural equipment, public transport vehicles, heavy-duty trucks, and marine vessels.
Features
Please review product documents or contact us for the latest agency approval information.
Electrical Characteristics
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Operating Voltage (VDC) 1000
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Nominal Voltage Architecture (V) 1000
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Operating Voltage (VAC) 1000
Body Features
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Connector & Keying Code J/K, A/B, G, C, B, E/F, A/B/C, K/L/M, M, D/E/F, K, AB, L/M, J, G/H/J, CD, C/D, A, G/H, E, D, H, L, F
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Primary Product Color Brown, Orange, Green & Yellow, Black, Brown - Green, Red - Green, Purple, Yellow, Red, Green, Natural, Blue
Contact Features
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Mating Pin Diameter (mm) 10
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Mating Pin Diameter (in) .4, .393
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Contact Mating Area Plating Material Silver, Silver (Ag)
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Contact Type Pin
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Contact Current Rating (Max) (A) 500
Mechanical Attachment
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Mating Alignment Type Polarization
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PCB Mount Retention Without
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Connector Mounting Type Panel Mount
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Mating Alignment With
Product Type Features
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Connector Shape Circular
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Connector System Bus Bar-to-Wire
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Header Type Header & Push-Push Assembly, Fully Shrouded
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Sealable Yes
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Connector & Contact Terminates To Bus Bar
Usage Conditions
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Operating Temperature (Max) 140 °C [ 284 °F ]
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Operating Temperature Range -40 – 140 °C [ -40 – 284 °F ]
Industry Standards
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IP Rating IP6K9K, IPX9K
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UL Flammability Rating UL 94V-0
Configuration Features
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Number of Positions 3, 1, 2
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Number of Rows 1
Termination Features
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Termination Method to PCB Through Hole - Screw
Housing Features
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Centerline (Pitch) 36 mm [ 1.417 in ]
Operation/Application
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Circuit Application Power & Signal, Power
Packaging Features
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Packaging Method Tray, Container
Other
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EU RoHS Compliance Compliant
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EU ELV Compliance Compliant
Reference Number
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TE Internal Number CAT-AQ4-HHD100090
Related Materials
No documentation available.
