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LEAVYSEAL Connector Headers

LEAVYSEAL Connector Headers-CAT-L489-H342
  • AMP
|
  • LEAVYSEAL
The LEAVYSEAL headers are advanced Print Circuit Board (PCB) connectors designed for high-density and harsh industrial environments. These connectors are available in multiple cavity arrangements, ranging from 15 to 124, and support AMP MCP contacts with capacities of up to 40 amps and feature a lever-assisted mating system for easy installation and enhanced connection security. The robust thermoplastic housing and integrated secondary lock provide added durability and stability, making them suitable for automotive electronics or industrial machinery.
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Product Features

  • Packaging Method : Box, Tray, Loose Piece

  • Operating Temperature Range (°C): -40 – 130, -40 – 140, -30 – 100, -40 – 120

  • Operating Temperature Range (°F): -40 – 266, -40 – 284, -22 – 212, -40 – 248

  • Primary Product Color : Black, Gray, Green

  • IP Rating : IP69K, IP67, IP6K9K

Available from

LADD Inc
Overview

Key Benefits

LEAVYSEAL Connector Headers

  • High Pin Count Capability: Supports up to 124 cavity arrangements, making it suitable for applications requiring extensive connections.
  • Robust Design: Features a durable thermoplastic housing that withstands harsh industrial environments and offers long-lasting performance.
  • Versatile Contact Options: Compatible with AMP MCP contacts, accommodating various sizes and current capacities up to 40 amps.
  • Secure Connections: The lever-assisted mating system simplifies installation and provides a reliable, stable connection.
  • Flexible Mounting Options: Available in in-line, flange, and PCB mount configurations, offering adaptability for different application needs.
  • Environmental Protection: Sealed design meets IP67 and IP69K standards, providing resistance to water, dust, and other contaminants.
  • Integrated Secondary Lock: Features a secondary locking mechanism to maintain contact alignment and retention, enhancing connection integrity.
  • Wide Temperature Range: Operates effectively across a broad temperature spectrum, suitable for diverse industrial applications.
  • Accessory Options: Offers a variety of accessories such as backshells, flanges, and sealing covers to customize and enhance connector functionality.
  • High Current Handling: Capable of supporting high current loads, making it suitavle for power-intensive applications.
LEAVYSEAL Connector Headers are designed for high vibration applications and offer multiple sealing options.

Key Features

LEAVYSEAL Connector Headers

Feature
High Pin Count Capability
 Available in 15, 18, 21, 22, 26, 29, 31, 39, 46, 62, 92, and 124 cavity arrangements.
Contact Compatibility
 Supports AMP MCP 6.3/4.8K, 2.8, and 1.5K contacts, handling up to 40 amps.
Connector Type
 Fully shrouded, rectangular PCB mount headers.
Connection System
 Wire-to-board for reliable power and signal transmission.
Housing Material
 Made of durable thermoplastic, offering resistance to environmental factors.
Sealing Level
 Meets IP67 and IP69K standards, providing high-level protection against dust and water.
Mating System
 Features a lever-assisted design for secure and straightforward mating.
Secondary Lock
 Integrated secondary locking mechanism confirms contact alignment and retention.
Mounting Options
 In-line, flange, and PCB mount options available for versatile installation.
Operating Voltage
 Rated for 42 VAC and up to 42 VDC, suitable for various electrical systems.
Temperature Range
 Operates between -40°C and 140°C, accommodating a wide range of environmental conditions.
Contact Plating
 Silver plating in the contact mating area enhances conductivity and durability.
Profile Height
 Available in profile heights from 34.6 mm to 48 mm above the PCB.
Contact Size
 Supports contact sizes of 1.5 mm, 2.8 mm, and 9.5 mm, with varying current ratings.
Mechanical Retention
 Locking interface with boardlock and mounting hole options for secure attachment.
Accessory Options
 Includes backshells, flanges, locking slides, and sealing covers for enhanced functionality.
Catalog
LEAVYSEAL Catalog (English)
Infographic
LEAVYSEAL Infographic (English)
Infographic
LEAVYSEAL Extension Infographic (English)
  1. LEAVYSEAL Connector Overview & Assembly Instructions (English)

Learn about our heavy-duty LEAVYSEAL connectors, which feature a lever lock for mating. Watch this video for an overview of the connectors and for step-by-step instructions on inserting and removing contacts, as well as mating and unmating.

LEAVYSEAL Connectors

Real World Applications

LEAVYSEAL Connector Headers

  • Automotive Electronics: Used in vehicles for critical connections in systems like engine management, transmission control, and lighting, providing reliable power and signal transmission across various electronic modules.
  • Heavy-Duty Truck Systems: Applied in the electrical systems of heavy trucks, such as ABS brakes, engine control units, and chassis wiring, offering robust and secure connections that withstand the rigors of the road.
  • Construction Equipment: Integral to the electronic and power systems of construction machinery, including excavators, loaders, and cranes, where they facilitate connections for controls, sensors, and motor drives.
  • Agricultural Machinery: Used in tractors, combines, and other agricultural equipment for connecting electronic control systems, sensors, and communication modules, supporting the operation of modern precision farming technologies.
  • Railway Systems: Deployed in trains and railway infrastructure to connect control systems, lighting, and communication networks, playing a role in maintaining reliable operation under dynamic and challenging conditions.
  • Electric and Hybrid Vehicles: Essential for the powertrain and battery management systems in electric and hybrid vehicles, where they connect high-current components and manage the distribution of power and data signals.
  • Marine Transportation: Applied in boats and ships for connecting navigation systems, engine controls, and other critical electronic components, providing reliable operation in corrosive marine environments.
  • Industrial Automation: Used in factory automation systems, including robotic arms, conveyor belts, and control panels, facilitating the integration of sensors, actuators, and control units for efficient industrial processes.
  • Off-Highway Vehicles: Utilized in off-highway and specialized vehicles, such as mining trucks and forestry equipment, to connect complex electrical systems that must endure extreme conditions and heavy usage.
  • Public Transportation: Implemented in buses, trams, and other public transport vehicles for connecting various electronic systems, including HVAC controls, lighting, and fare collection systems, supporting reliable and efficient operation.

LEAVYSEAL Connector Series

LEAVYSEAL Housingse

LEAVYSEAL Connector Housings
LEAVYSEAL Backshellse

LEAVYSEAL Connector Backshells
leavyseal mounting accessories

LEAVYSEAL Mounting Accessories

leavyseal locking clips

LEAVYSEAL Locking Slides

leavyseal connector

Product Group

LEAVYSEAL Connectors

Our LEAVYSEAL high pin connectors feature a lever-lock system for mating.

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FAQ

LEAVYSEAL Connector Headers

Q:    What is a LEAVYSEAL connector?

A:    TE Connectivity’s LEAVYSEAL environmentally sealed connectors are designed for wire-to-wire, wire-to-board, and wire-to-device applications. The LEAVYSEAL connectors are used in harsh environment applications where even a small degradation in connection may be critical.

Q:    What are the appropriate applications for LEAVYSEAL connectors?

A:    Truck, Bus, Off-highway, Construction, Agriculture, Mining, Emergency Vehicles, Forestry, Recreational, Marine, Motorcycle

 

READ MORE FAQS ABOUT LEAVYSEAL CONNECTORS

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Connector System  Wire-to-Board

  • Sealable  Yes

  • Connector & Contact Terminates To  Printed Circuit Board

  • Connector Shape  Rectangular

  • Mixed & Hybrid Header  Yes, No

  • Header Type  Fully Shrouded

  • PCB Connector Assembly Type  PCB Mount Header

Configuration Features

  • Number of Sections  1, 2

  • Connector Modification  Sealed Flange

  • Number of Positions  2, 21, 39, 62, 92, 124

  • Number of Rows  1, 3, 4, 8

  • Number of Signal Positions  62, 92, 124

  • PCB Mount Orientation  Vertical, Right Angle, Horizontal

Electrical Characteristics

  • Operating Voltage (VAC) 42

  • Voltage Rating (Max) (VAC) 42

  • Operating Voltage (VDC) 28, 36, 260

  • Nominal Voltage Architecture (V) 12, 24, 42

  • Voltage Rating (Max) (VDC) 36, 42

Body Features

  • Primary Product Color  Black, Gray, Green

  • Connector & Keying Code  E, A-B, A, B, C-D

Contact Features

  • Contact Current Rating (Max) (A) 20, 40

  • Contact Size  1.5mm, 2.8mm, 9.5mm

  • Contact Type  Tab

  • Mating Tab Width (mm) 1.5, 2.8, 9.5

  • Mating Tab Width (in) .059, .11, .374

  • Mating Tab Thickness (mm) .6, .64, .8, 1.2

  • Mating Tab Thickness (in) .025, .031, .047

  • Contact Mating Area Plating Material  Silver (Ag), Silver

Mechanical Attachment

  • Mating Alignment  With

  • Mounting Holes  With, Without

  • Panel Mount Feature  Without, With

  • Mating Retention Type  Locking Interface

  • Mating Alignment Type  Keyed, Polarizing Rib

  • PCB Mount Retention  Without, With

  • PCB Mount Retention Type  Mounting Hole, Boardlock

  • PCB Mount Alignment  With, Without

  • Mating Retention  With

  • Connector Mounting Type  Board Mount, Panel Mount

Housing Features

  • Housing Material  PA 66 GF25

  • Centerline (Pitch) (mm) 4, 5, 6, 16.5

  • Centerline (Pitch) (in) .157, .196, .197, .236, .649

Dimensions

  • PCB Thickness (Recommended) (mm) 1.57, 1.6

  • PCB Thickness (Recommended) (in) .062, .063

  • Connector Length (mm) 58, 76, 112.6, 120, 132, 138

  • Connector Length (in) 2.28, 2.992, 4.433, 4.72, 5.19, 5.196, 5.43

  • Profile Height from PCB (mm) 34.6, 36.2, 36.3, 37.5, 42.45, 44.8

  • Profile Height from PCB (in) 1.362, 1.425, 1.429, 1.48, 1.671, 1.76

  • Connector Width (mm) 38, 48, 49, 53.6, 57.6, 112.6, 138

  • Connector Width (in) 1.482, 1.89, 1.93, 2.11, 2.268, 2.27, 4.43, 5.433

Usage Conditions

  • Operating Temperature Range (°C) -40 – 130, -40 – 140, -40 – 120, -30 – 100

  • Operating Temperature Range (°F) -40 – 266, -40 – 284, -40 – 248, -22 – 212

  • Operating Temperature (Max) (°C) 65, 70, 75, 80, 85, 90, 100, 105, 110, 120, 125, 130, 140

  • Operating Temperature (Max) (°F) 149, 158, 167, 176, 185, 194, 212, 221, 230, 248, 257, 266, 284

Operation/Application

  • Shielded  Yes, No

  • Circuit Application  Power & Signal, Power, Signal

Industry Standards

  • IP Rating  IP69K, IP67, IP6K9K

  • UL Flammability Rating  UL 94HB

Packaging Features

  • Packaging Method  Box, Tray, Loose Piece

  • Packaging Quantity  6, 12, 16, 32, 50, 105

Reference Number

  • TE Internal Number CAT-L489-H342

Related Materials

Flipbook Catalog

Product Specifications

Application Specifications

Connector Selector

  • Connector Selector (English) The Connector Selector is a reference guide to TE Connectivity's (TE) Industrial & Commercial Transportation electrical connectors.