Switching Power Safely

When the conditions get tough, reliability becomes non-negotiable. That’s where our KISSLING battery disconnect switches come in. Trusted by industries and commercial vehicle operators alike, these switches are built to keep your team safe, your systems protected, and your assets secure. By cutting power during maintenance, they not only help prevent damage to critical components but also help preserve battery integrity and deter theft. Most importantly, they help safeguard the people working on your vehicles—because at the end of the day, safety always comes first.

KISSLING Battery Disconnect Switches

Complete with an IP67 and IP6K9K dust and water rating, our sealed KISSLING battery disconnect switches are purpose-built for the most extreme applications. Featuring a robust design for an increased lifecycle, these switches can carry currents up to 1000 A, voltages of up to 1000 VDC @ 7000 m – as well as withstand operating temperatures between -40°C to +85°C. Where an extra layer of safety is required, a fixed upstream

High Voltage Interlock (HVIL) function is included on some high voltage (HV) models of our KISSLING battery disconnect switches to provide integration with an HV wiring system.

With a broad choice of 200 A, 300 A, 400 A and 500 A versions available, this portfolio is designed to fulfill your every requirement. 

+85°C

Maximum operating temperature

5x

Continuous current level handled by our switches for up to 10 seconds as overload current

500 A

Maximum capability

Key Benefits:

KISSLING Battery Disconnect Switches

We understand that your equipment operates in demanding conditions. That’s why our battery disconnect switches are designed not just to function but to excel in high-voltage systems, commercial vehicles, and industrial applications. Whether it’s safety, durability, or seamless integration, our switches confirm you’re ready for whatever challenge comes next.

 

Low Voltage Battery Disconnect Switches

  • Ready for Tough Environments: Dust, water, and vibrations? No problem. With an IP67 rating, these switches stay dependable in challenging conditions, making them suited for both urban fleets and industrial setups.
  • Protect Your System, Prolong Its Life: These switches guard your electrical systems from power surges, overvoltage, and environmental wear, keeping your equipment running smoothly for years to come.
  • Excellent Fit, Every Time: Designed to fit in tight spaces, these compact battery disconnect switches are a natural choice for vehicles or systems where every inch matters. They deliver reliable and robust performance in a compact design, maximizing efficiency without wasting space.
  • Adapt to Seasonal Changes: From chilly winters to warm summers, these switches are engineered to operate in temperatures between -40°C and +85°C, giving you peace of mind year-round.
  • Simplify Your Setup: Auxiliary contacts make connecting to low-power systems a breeze, enabling smooth integration into your existing control or monitoring circuits.
  • Tailored to Your Needs: Whether you're powering delivery vehicles, industrial machinery, or renewable energy systems, these switches are designed with specific applications in mind, so you can count on them to meet your unique requirements.
  • Extensive Portfolio: Offers a wide range of options to suit various industries and specific use cases.

 

High Voltage Battery Disconnect Switches

  • Power for Big Jobs: Built to handle the demands of high-voltage systems, these switches can safely isolate power up to 1000V DC, making them the go-to solution for heavy-duty operations in industries like transportation and renewable energy.
  • Tough Enough for Many Environments: With IP67 and IP6K9K certifications, these switches are ready to face the harshest conditions—dust, water, and even high-pressure cleaning can’t slow them down.
  • Keep Cool Under Pressure: From -40°C to +85°C, these switches excel in extreme environments. Whether you're powering vehicles in the frozen tundra or machinery in the heat of the desert, they'll keep working as hard as you do.
  • Built-In Safety for High-Voltage Systems: Safety is a priority with the High Voltage Interlock (HVIL) feature, confirming systems are fully disconnected when needed and reducing risks in critical applications like electric vehicles (EVs).
  • Seamless Connectivity: Auxiliary contacts allow for quick and easy integration with control systems and monitoring circuits, so you can keep track of your operations without a hitch.
  • Minimize Downtime, Maximize Productivity: Maintenance is safe and fast with these switches, letting you isolate circuits with ease and get back to work sooner, whether you're servicing EV batteries or industrial equipment.
  • Versatile Applications, Maximum Impact: From electric vehicles and renewable energy storage to heavy-duty machinery, these switches adapt to meet the needs of the industries driving the future of innovation.
KISSLING Webinar
On-Demand Webinar - How to Safely Control the Power to Your Vehicle.

Global Network

As your ‘one-stop’ supplier, we can ensure a reliable source of trusted KISSLING power relays, when and where they are needed– not only designing and manufacturing these essential components in-house but selling and distributing efficiently around the globe via our extensive distribution network. So you can count on us when you need us most. 

Key Features:

KISSLING Battery Disconnect switches

 

 Feature Low Voltage Battery Disconnect Switches
High Voltage Battery Disconnect Switches
Voltage Range Operates at 12V to 100V DC
Handles up to 1000V DC
Current Capacity
Supports currents from 200A to 500A Supports currents from 250A to 500A
Size and Design Compact design for tight spaces Built for heavy-duty operations
Environmental
Protection
Certified IP67 for resistance to dust and water Rated IP67 and IP6K9K for superior dust and water protection
Temperature Range Extended resilience from -40°C to +85°C Extended resilience from -40°C to +85°C
Safety Features Optional auxiliary contacts for low-power system connections Integrated High Voltage Interlock (HVIL) for system safety
Altitude Compatibility Suitable for standard operating conditions Operates at altitudes up to 7000 meters
Applications Suited for commercial vehicles, industrial machinery, and renewable energy systems Designed for EVs, renewable energy storage, and heavy-duty industrial equipment
Product Lines 35/200A | 35/300A | 35/400A | 35/500A 35H

KISSLING Battery Disconnect Switches

Data Sheets

 

Get detailed data sheets for KISSLING Battery Disconnect Switches and make informed decisions about the right products for your projects. Download them by clicking the links below.

Real-world Applications:

KISSLING Battery Disconnect switches

We know the challenges you face, whether you’re managing renewable energy systems, maintaining EV safety, or keeping industrial equipment running in extreme environments. That’s why we design our battery disconnect switches to be more than just reliable—they’re built to empower your work, simplify your processes, and help you push boundaries in your field.

 

Low Voltage Battery Disconnect Switches: Real-Life Applications

  • Keeping Delivery Trucks and Buses Running Smoothly: Imagine a delivery truck on its daily routes, powering through the city to meet deadlines. When it’s time for maintenance or an extended break, our Low Voltage Battery Disconnect Switches make the process easy. These switches help protect the vehicle’s electrical system from power drain and voltage spikes, keeping maintenance safe and simple. Whether it’s a city bus or a light commercial vehicle, these switches confirm everything runs reliably, even when the vehicle is off-duty.
  • Streamlining Agriculture and Construction Operations: Think of a tractor or harvester working tirelessly in the fields, enabling peak productivity during harvest season. Our Low Voltage Battery Disconnect Switches play a key role in maintaining these vital machines. By cutting power during maintenance, they help protect sensitive electrical components from damage and help preserve battery life, confirming your equipment is always ready when you need it most.
  • Safer Work Environments in Factories: Picture a forklift on a bustling warehouse floor or an automated conveyor system zipping products across an assembly line. With one of our disconnect switches in place, power can be safely cut in seconds, helping protect both workers and equipment during emergency stops or routine maintenance. These compact, durable switches are the quiet heroes of industrial safety.

 

High Voltage Battery Disconnect Switches: Real-Life Applications

  • Safeguarding the Future of Electric Vehicles: Electric vehicles (EVs) are revolutionizing transportation, but managing high-voltage power safely is essential. Our High Voltage Battery Disconnect Switches isolate power during maintenance or emergencies, confirming technicians can confidently work on battery packs with full protection. This reliability not only enhances safety for EV drivers but also supports the ongoing growth of this innovative industry.
  • Confirming the Reliability of Public Transportation: Picture a busy city bus fleet transporting passengers day and night. Our High Voltage Disconnect Switches help provide safety during maintenance by cutting power to high-voltage systems. They help protect critical electrical components and keep the fleet running efficiently, offering dependable performance for public transportation.
  • Maximizing the Durability of Heavy Equipment: Imagine a rugged mining truck tackling rocky terrain or a construction vehicle enduring extreme heat. Our High Voltage Battery Disconnect Switches help these machines operate safely and efficiently even in the harshest conditions. Designed to perform in dusty landscapes or at high altitudes, these switches are designed for reliable power control wherever the work takes you.
  • Boosting Agricultural Efficiency: Think of advanced agricultural equipment like combines or high-powered tractors operating long hours in vast fields. Our high-voltage switches help provide reliable safety by isolating power during service, protecting sensitive electrical components from damage. With these switches in place, your equipment remains efficient and ready to handle demanding workloads season after season.
  • Supporting Reliable Airport Operations: Ground support equipment at airports, such as tow vehicles and power carts, demands consistent performance. Our High Voltage Battery Disconnect Switches provide safe power isolation during maintenance, helping avoid costly downtime. Built to handle the pressure, they help keep airport operations running smoothly around the clock, confirming everything is on schedule.
KISSLING - Battery Disconnect Switches
Play our video to discover our time-tested and industry-established KISSLING portfolio of battery disconnect switches.
KISSLING - Battery Disconnect Switches
Play our video to discover our time-tested and industry-established KISSLING portfolio of battery disconnect switches.

Frequently Asked Questions

KISSLING Battery Disconnect switches

Q: What is the main purpose of a battery disconnect switch?

A: Battery disconnect switches are designed to safely isolate power in vehicles,
machinery, or energy systems during maintenance, emergencies, or storage. They help prevent electrical damage, safeguard operators, and protect system
components.

 

Q: How do I choose between low voltage and high voltage battery disconnect switches?

A: Low voltage switches are suited for applications with operating voltages between 12V to 100V DC, such as commercial vehicles, industrial equipment, and small renewable energy setups. High voltage switches are suited for voltages up to 1000V DC, making them excellent for electric vehicles, heavy-duty machinery, and large-scale energy systems.

 

Q: Can battery disconnect switches help prevent battery theft or damage? 

A: Yes, disconnect switches cut power to the battery, making it harder to steal or tamper with. Additionally, they protect battery integrity by preventing over-discharge during long-term storage.

 

Q: What environmental conditions can these switches handle? 

A: Both low voltage and high voltage battery disconnect switches are designed for reliable performance in temperatures ranging from -40°C to +85°C, making them suitable for a wide range of climates and demanding applications. Both options are built with durability in mind, offering IP67 or IP6K9K certifications to protect against water, dust, and high-pressure conditions.

 

Q: Which industries benefit most from these battery disconnect switches?

A: These switches are widely used in electric vehicles, trucks, public transportation (buses and fleets), renewable energy systems, industrial machinery, agriculture, construction, and aerospace ground equipment, providing tailored solutions for safety and efficiency.